Duct Leakage Test in Conshohocken, PA

Ensure your HVAC system is sealed, efficient, and fully compliant with local regulations through duct leakage test in Conshohocken, PA. Our certified technicians detect and measure air leakage in ductwork, supporting homeowners and builders in improving comfort, minimizing wasted energy, and meeting state requirements.

Why Duct Leakage Test is Important In Conshohocken, PA

In many jurisdictions, the 2015 IECC, International Energy Conservation Code governs single-family buildings, while the 2018 IECC applies to multi-family buildings. The change will lead to several key implications for home builders and HVAC contractors working across the state. A Duct Leakage Test paired with a Blower Door Test is now expected for newly constructed and remodeled homes in accordance with the 2015 code requirements. Did you know that ducts often contribute significantly to air leakage problems in homes throughout Pennsylvania, New Jersey, and Delaware? Leaked air can raise your energy bills, strain your HVAC system, and spread insulation and dust throughout your home. This makes duct leakage test highly important for homes of any age. Read on to learn why duct leakage test matters and the benefits you can gain.

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How a Duct Leakage Test Is Conducted

To start conducting a duct leakage test in Conshohocken, PA, the technician seals all supply and return registers other than the main return or the air handler. A calibrated duct blaster is then mounted to the opening. By depressurizing the duct system, it creates ideal conditions for detecting air leaks.

The duct blaster works together with a precision pressure sensor to measure airflow and pinpoint leaks in the ductwork without disturbing your home. A duct leakage test — also known as a duct blaster test — pinpoints where air is escaping from your ducts, helping you choose the best sealing methods.

duct leakage test is fast, debris-free, and completely resident-friendly. Most tests in Conshohocken, PA take around 30 to 60 minutes, but the efficiency and comfort improvements can last for many years.

How to Measure Duct Leakage

Duct leakage is rated in cubic feet per minute (CFM) per 100 square feet of the home’s conditioned zone. Your technician uses a nanometer to measure tiny pressure differences, making it possible to determine how much air the ducts are losing. Understanding this number allows you to pinpoint problem areas, assess needed improvements, and confirm whether your home satisfies local energy code requirements in Conshohocken, PA.

Cost of Excessive Duct Leakage

If you notice high energy costs, hot and cold spots, or ongoing HVAC repairs, duct leakage might be the underlying problem. According to ENERGY STAR, duct leakage causes homeowners to lose 20%–30% of their conditioned air on average. Outside hot or cold air leaking into your system puts extra strain on your HVAC unit, raising energy bills and decreasing comfort.

Overworked equipment also puts extra stress on the system, resulting in breakdowns and increased repair costs. Proper duct sealing helps protect the long-term performance of your HVAC system, increasing its lifespan and lowering future maintenance requirements.

Duct leaks can also let dust, mold spores, moisture, and other pollutants enter the duct system. This can make allergies more severe, reduce the quality of indoor air, and produce costly structural harm behind walls or ceilings as time progresses.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC requires new homes to have fully sealed duct systems using modern, energy-efficient materials such as mastic, foil tape, and insulation. But what about leaks that lie far within enclosed wall or ceiling spaces?

Aerosol sealing technology (AeroSeal) provides a way to seal concealed openings inside the duct system. To complete this method, all vents are closed off except for one access opening. The HVAC system is isolated, and a machine is linked to the duct system. It pressurizes the ducts and sends out a fine aerosol mist that seals tiny openings traditional sealing cannot reach.

This method works best for small to medium leaks. However, large openings usually require traditional manual sealing using mastic and tape. Technicians conduct a duct leakage test before and after aerosol sealing to measure how much the leakage has been reduced and ensure the treatment is successful.

Common Areas of Duct Leakage

The most usual area for air leakage in ducts is at the joints. Ductwork includes various metal pieces pressed together using tight fittings and metal bands, but these connections are hardly ever airtight.

As your HVAC system changes between heating and cooling during the year, the ducts naturally expand and shrink. Over time, this movement causes the joints to loosen, creating gaps and leaks — which is why a duct leakage test is recommended for both new and older homes in Conshohocken, PA.

Many energy auditors check for leaks by feeling along the ductwork and using a small tool to gauge the size of gaps between joints. If your duct system wasn’t properly sealed using mastic and approved tape, air leakage is very likely occurring.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system must read under 4 CFM per 100 square feet with the air handler installed, or 3 CFM per 100 square feet without the air handler. For new construction, a passing duct leakage test is a required step before final occupancy certification can be awarded.

If your home in Conshohocken, PA is unable to pass a duct leakage test, you are probably spending too much on heating and cooling — while your HVAC equipment endures long-term stress. Meeting the 3–4 CFM requirement is required not only for code approval but for keeping your home efficient and comfortable.

Your technician will also provide expert insights into correcting leakage issues so you can meet passing standards, lower your utility expenses, and improve overall home performance.

Local Energy Audits — affordable duct leakage test in Conshohocken, PA

Local Energy Audits proudly helps clients across Conshohocken, PA and surrounding communities. We specialize in finding duct leakage and energy inefficiencies through blower door tests and duct leakage tests. Whether you’re constructing a new home or upgrading an older one, we’re ready to assist.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins by closing off every duct and register with duct mask tape across both the supply and return sides.

After the registers are sealed, we attach the duct tester directly to the unit or to one primary return.

The ducts are then depressurized to 25 Pascals. With the ducts at this pressure, we can use the nanometer to measure the duct leakage.

Schedule Your Duct Leakage Test in Conshohocken, PA

Ensure your HVAC system operates efficiently, stays compliant, and performs at peak levels with certified duct leakage test in Conshohocken, PA. Whether you’re a homeowner working to improve comfort or a contractor closing out a project with a final inspection, our certified team provides fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and give on-site support to help you pass your test, limit wasted energy, and strengthen the long-term health of your HVAC system.

Serving homeowners, builders, and contractors across Conshohocken, PA with dependable and energy-efficient testing solutions.