Duct Leakage Test in Plymouth Meeting, PA

How a Duct Leakage Test Is Conducted

To commence a duct leakage test in Plymouth Meeting, PA, your technician will seal every supply and return register except the primary return or air handler. A specially calibrated device known as a duct blaster is then attached to the duct opening. Its purpose is to depressurize the system so that escaping air can be detected.

The duct blaster teams up with a precision pressure sensor to measure airflow accurately and locate duct leaks without affecting your home. A duct leakage test — sometimes labeled as a duct blaster test — finds where your ducts are leaking air so you can decide on the best sealing strategy.

duct leakage test is simple, clean, and minimally invasive for residents. Most tests in Plymouth Meeting, PA require only 30 to 60 minutes, yet the upgrades can improve your home’s comfort and efficiency well into the future.

How to Measure Duct Leakage

Duct leakage is monitored in cubic feet per minute (CFM) per 100 square feet of the conditioned sections of the home. Your technician uses a nanometer to pick up minor pressure shifts that indicate the level of air leakage within the ducts. Understanding this number gives you insight into problem areas, helps you plan improvements, and ensures your home meets local energy code requirements in Plymouth Meeting, PA.

Cost of Excessive Duct Leakage

If elevated utility bills, shifting temperatures, or repeated HVAC issues occur in your home, duct leakage may be the factor behind them. According to ENERGY STAR, most homes lose 20% to 30% of their conditioned air through leaking ductwork. When your system pulls in hot or cold outdoor air, the HVAC unit has to work harder, driving up energy usage and reducing comfort indoors.

Overworked equipment also increases the likelihood of breakdowns and drives up repair costs. Proper duct sealing helps uphold the long-term performance of your HVAC system, stretching its lifespan and decreasing routine maintenance demands.

Duct leaks can also introduce dust, mold spores, moisture, and additional contaminants into the duct system. This can negatively influence allergies, weaken indoor air quality, and lead to expensive long-term damage behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC requires newly built homes to install fully sealed duct systems using advanced materials like mastic, foil tape, and quality insulation. But what about leaks located deep within walls or ceilings?

Aerosol sealing technology (AeroSeal) is an effective solution for reaching hidden ductwork leaks. To implement this method, every vent is covered except one access point. The HVAC system is isolated, and a machine is connected to the duct system. It pressurizes the ducts and distributes an ultra-fine aerosol sealant to fill small gaps and holes that manual sealing methods can’t access.

This method is effective for addressing small to medium leaks. However, larger holes still need manual sealing with mastic and tape. Technicians do a duct leakage test before and after aerosol sealing to calculate how much leakage has been reduced and validate the results.

Common Areas of Duct Leakage

The most common leakage area in duct systems is the joints. Ductwork involves numerous metal parts pressed together with tight fittings and metal bands, but these connections are almost never fully airtight.

As your HVAC system cycles through heating and cooling each year, the ducts naturally expand and contract. Over time, this movement makes joints shift and loosen, forming gaps and leaks — which is why a duct leakage test is advised for homes old and new in Plymouth Meeting, PA.

Many energy auditors inspect duct leakage by feeling the ducts and using a small tool to determine how wide the gaps are between joints. If your duct system has not been properly sealed with mastic and approved tape, it’s very likely that leakage exists.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system should measure under 4 CFM per 100 square feet with the air handler installed, or 3 CFM per 100 square feet without the air handler installed. For new construction, a duct leakage test must be passed before any home is eligible to receive an occupancy certificate.

If your home in Plymouth Meeting, PA doesn’t pass its duct leakage evaluation, you’re likely paying more for temperature control — and contributing to long-term HVAC strain. Meeting the 3–4 CFM requirement is necessary not only for meeting code standards but also for ensuring strong energy efficiency and indoor comfort.

Your technician will also give professional advice on resolving leakage issues to help you achieve a passing score, cut down utility bills, and boost your home’s performance.

Local Energy Audits — affordable duct leakage test in Plymouth Meeting, PA

Local Energy Audits is proud to assist customers across Plymouth Meeting, PA and its surrounding communities. We specialize in testing for duct leakage and energy inefficiencies using blower door and duct leakage methods. Whether you’re building from scratch or upgrading your home, we’re here to assist.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.