Duct Leakage Test in Wayne, PA

Guarantee your HVAC system runs efficiently and adheres to local requirements with quality duct leakage test in Wayne, PA. Our certified technicians detect and measure air leakage in ductwork, supporting homeowners and builders in improving comfort, minimizing wasted energy, and meeting state requirements.

Why Duct Leakage Test is Important In Wayne, PA

Across the country, states and municipalities enforce the 2015 IECC, International Energy Conservation Code for single-family buildings and the 2018 International Energy Conservation Code for multi-family buildings. The change will bring forward important implications for home builders and HVAC contractors working in the state. A Duct Leakage Test as well as a Blower Door Test in newly constructed or remodeled homes is now required in accordance with the 2015 regulations. Did you know that ductwork is a major cause of air leakage in homes across Pennsylvania, New Jersey, and Delaware? Leaked air can boost your energy bills, overload your HVAC system, and send dust and insulation particles throughout your home. This makes duct leakage test critical for both modern and older homes. Continue reading to explore why duct leakage test is important and how you benefit from it.

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How a Duct Leakage Test Is Conducted

To start conducting a duct leakage test in Wayne, PA, the technician seals all supply and return registers other than the main return or the air handler. A specially calibrated device known as a duct blaster is then attached to the duct opening. Its purpose is to depressurize the system so that escaping air can be detected.

The duct blaster operates alongside a precision pressure sensor to track airflow and identify duct leaks without disrupting your home. A duct leakage test — sometimes called a duct blaster test — reveals where your ducts are losing air so you can determine the most effective sealing solutions.

duct leakage test is fast, clean, and comfortable for residents throughout the process. Most tests in Wayne, PA take between 30 and 60 minutes, and the improvements they deliver can elevate comfort and efficiency for years ahead.

How to Measure Duct Leakage

Duct leakage is recorded in cubic feet per minute (CFM) per 100 square feet of the conditioned portion of the home. Your technician uses a nanometer to detect small pressure differences, which indicate how much air is leaking through the ducts. Understanding this number helps you reveal problem areas, consider enhancement strategies, and validate that your home meets local energy code requirements in Wayne, PA.

Cost of Excessive Duct Leakage

If your utility bills keep climbing, temperatures vary from room to room, or your HVAC needs constant fixing, duct leakage may be the cause. According to ENERGY STAR, the average household loses 20%–30% of conditioned air because of leaking ducts. Hot or cold outside air leaking in makes your HVAC system work more than it should, driving up energy costs and diminishing comfort.

Overworked equipment also creates more wear, leading to breakdowns and costly fixes. Proper duct sealing helps preserve the long-term efficiency of your HVAC system, boosting its lifespan and cutting down on regular maintenance needs.

Duct leaks can also enable dust, mold spores, elevated moisture, and unwanted contaminants to infiltrate the duct system. This can heighten allergy issues, compromise indoor air quality, and slowly cause expensive structural damage behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC requires new homes to use fully sealed duct systems crafted from up-to-date, efficient materials such as mastic, foil tape, and insulation. But what should you do when leaks are located deep within your walls or ceilings?

Aerosol sealing technology (AeroSeal) is used to address openings concealed inside duct systems. To carry out the procedure, technicians seal off all vents except one access point. The HVAC system is isolated, and a machine is linked to the duct system. It pressurizes the ducts and distributes a fine aerosolized sealant that seals small openings traditional methods cannot reach.

This method is effective at treating small to medium leaks. However, big openings may still need to be addressed with manual mastic-and-tape sealing. Technicians conduct duct leakage test before and after aerosol sealing to see how much the leakage dropped and ensure the treatment worked properly.

Common Areas of Duct Leakage

The most frequent point of air leakage in ductwork is the joints. Multiple metal parts are pressed together using tight fittings and metal bands, although these junctions are seldom airtight.

As your HVAC system cycles through heating and cooling each year, the ducts naturally expand and contract. Over time, this movement results in loose joints that create gaps and leaks — making a duct leakage test necessary for new and older homes in Wayne, PA.

Many energy auditors check for leaks by feeling along the ductwork and using a small tool to gauge the size of gaps between joints. If your duct system hasn’t been sealed with mastic and approved tape, there is a strong likelihood that leakage is happening.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system has to measure below 4 CFM per 100 square feet with the air handler installed, or 3 CFM per 100 square feet without the air handler. For new construction, a passing duct leakage test is essential before the home can qualify for an occupancy certificate.

If your home in Wayne, PA does not pass its duct leakage inspection, you’re likely paying higher heating and cooling bills — and stressing your HVAC system over time. Meeting the 3–4 CFM requirement is fundamental not only for code adherence but for boosting your home’s long-term efficiency and comfort.

Your technician will also recommend effective ways to fix leakage issues so you can earn a passing score, save on utilities, and improve home performance.

Local Energy Audits — affordable duct leakage test in Wayne, PA

Local Energy Audits proudly supports customers throughout Wayne, PA and the areas nearby. We specialize in measuring duct leakage and energy inefficiencies using advanced blower door and duct leakage tests. Whether you’re building new or improving old, we’re here to help.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins by securing duct mask tape over every duct and register on the supply and return sides.

After the registers are sealed, we secure the duct tester to the HVAC unit or to a main return.

The ducts are then depressurized to a Pascal of 25. With the ducts depressurized we can use the nanometer to get a reading of the duct leakage.

Schedule Your Duct Leakage Test in Wayne, PA

Ensure your HVAC system reaches optimal efficiency, satisfies code standards, and performs smoothly with expert duct leakage test in Wayne, PA. Whether you’re a homeowner looking for improved comfort or a contractor preparing for a final inspection, our certified team provides fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and offer expert on-site guidance to help you pass your test, improve energy efficiency, and protect the long-term health of your HVAC system.

📞 Call 888-213-3975 ✉️ Request a Quote

Serving homeowners, builders, and contractors across Wayne, PA with dependable and energy-efficient testing solutions.