Duct Leakage Test in Villanova, PA

Maintain top HVAC efficiency and stay aligned with local energy codes using trusted duct leakage test in Villanova, PA. Our certified technicians trace and measure duct leaks, supporting homeowners and builders in enhancing comfort, lowering energy waste, and staying compliant with state codes.

Why Duct Leakage Test is Important In Villanova, PA

In most states and municipalities, the 2015 IECC, International Energy Conservation Code is required for single-family homes, while the 2018 International Energy Conservation Code is required for multi-family homes. The change will have some significant implications for home builders and HVAC contractors operating in the state. A Duct Leakage Test in addition to a Blower Door Test is now required for new construction and remodeled homes under the 2015 rules. Did you know that ducts often contribute significantly to air leakage problems in homes throughout Pennsylvania, New Jersey, and Delaware? Leaked air can raise utility expenses, overburden your HVAC system, and push insulation material and dust through every area of your home. This makes duct leakage test critical for both modern and older homes. Continue reading to explore why duct leakage test is important and how you benefit from it.

What Our Clients Say

How a Duct Leakage Test Is Conducted

To set up a duct leakage test in Villanova, PA, the technician begins by sealing all supply and return registers, leaving only the air handler or main return open. A duct blaster, which is a specially calibrated fan, is then installed at the opening. The fan depressurizes the ducts, helping identify all points where air may be escaping.

The duct blaster works in sync with a precision pressure sensor to assess airflow and find duct leaks without disturbing your living space. A duct leakage test — also referred to as a duct blaster test — highlights where air is leaking from your ducts to help you choose the proper sealing method.

duct leakage test is fast, clean, and comfortable for residents throughout the process. Most tests in Villanova, PA take just 30 to 60 minutes, and the resulting improvements can enhance your home’s comfort and efficiency long-term.

How to Measure Duct Leakage

Duct leakage is tracked in cubic feet per minute (CFM) per 100 square feet of conditioned living area. Your technician uses a nanometer to detect small pressure differences, which indicate how much air is leaking through the ducts. Understanding this number helps you reveal problem areas, consider enhancement strategies, and validate that your home meets local energy code requirements in Villanova, PA.

Cost of Excessive Duct Leakage

If your home has elevated utility bills, temperature imbalances, or frequent HVAC service calls, duct leakage may be responsible. According to ENERGY STAR, an average home’s ductwork loses 20% to 30% of conditioned air through leaks. Outside air that’s too hot or too cold entering your system strains your HVAC, resulting in higher energy consumption and less comfort.

Overworked equipment also puts extra stress on the system, resulting in breakdowns and increased repair costs. Proper duct sealing helps maintain the long-term health of your HVAC system, extending its lifespan and reducing ongoing maintenance needs.

Duct leaks can also pull in dust, mold spores, moisture, and numerous contaminants into the duct system. This can increase allergy discomfort, degrade indoor air quality, and eventually cause expensive structural issues behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC requires new homes to have fully sealed duct systems using modern, energy-efficient materials such as mastic, foil tape, and insulation. But what if some leaks are hidden within the depths of your walls or ceilings?

Aerosol sealing technology (AeroSeal) is one way to reach hidden openings inside ductwork. To perform this method, all vents are sealed off except for one access point. The HVAC system is isolated, and a machine is connected to the duct system. It pressurizes the ducts and releases a fine aerosolized sealant that fills small gaps and holes that traditional sealing methods cannot reach.

This method seals small to medium leaks effectively. However, large gaps may still call for manual sealing using mastic and tape. Technicians do a duct leakage test before and after aerosol sealing to calculate how much leakage has been reduced and validate the results.

Common Areas of Duct Leakage

The most likely place for ducts to leak air is through their joints. Ductwork involves multiple metal pieces pressed together with secure fittings and metal bands, yet these connections are rarely perfectly airtight.

As your HVAC system shifts between hot and cold cycles all year long, the ductwork expands and contracts. Over time, this movement weakens the joints, creating gaps and leaks — a key reason duct leakage test is recommended for new and older homes in Villanova, PA.

Many energy auditors test for duct leakage by feeling along the ducts and using a small tool to gauge how wide the gaps are at the joints. If your duct system does not include sealing with mastic and approved tape, leakage is highly likely.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system should stay under 4 CFM per 100 square feet with the air handler attached, or 3 CFM per 100 square feet without it. For new construction, you must pass a duct leakage test before the home can be approved for an occupancy certificate.

If your home in Villanova, PA doesn’t pass a duct leakage test, chances are you’re paying more for heating and cooling — and adding long-term stress to your HVAC equipment. Meeting the 3–4 CFM requirement is required not only for code approval but for keeping your home efficient and comfortable.

Your technician will also provide skilled recommendations to resolve leakage problems so you can reach a passing score, decrease energy costs, and improve home performance.

Local Energy Audits — affordable duct leakage test in Villanova, PA

Local Energy Audits is proud to work with customers in Villanova, PA and all nearby areas. We specialize in evaluating duct leakage and energy inefficiencies with blower door and duct leakage tests. Whether you’re developing a new home or enhancing an older one, we’re here to help.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins with sealing all ducts and registers using duct mask tape on both the supply and return sides.

After the registers are sealed, we position the duct tester on the HVAC unit or on a primary return.

The ducts are then brought down to 25 Pascals of pressure. With the ducts depressurized, the nanometer can be used to read the leakage level.

Schedule Your Duct Leakage Test in Villanova, PA

Ensure your HVAC system is operating efficiently, compliant with code, and performing optimally with high-quality duct leakage test in Villanova, PA. Whether you’re a homeowner improving home comfort or a contractor finishing required inspections, our certified team delivers fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and give on-site guidance to help you pass your test, minimize energy waste, and support the long-term health of your HVAC system.

Serving homeowners, builders, and contractors across Villanova, PA with dependable and energy-efficient testing solutions.