Duct Leakage Test in North Wales, PA

Keep your HVAC system running at peak efficiency and in full compliance with local codes through expert duct leakage test in North Wales, PA. Our certified technicians detect and measure air leakage in ductwork, supporting homeowners and builders in improving comfort, minimizing wasted energy, and meeting state requirements.

Why Duct Leakage Test is Important In North Wales, PA

Across many states and municipalities, the 2015 IECC, International Energy Conservation Code applies to single-family homes, while the 2018 International Energy Conservation Code governs multi-family buildings. The change will lead to several key implications for home builders and HVAC contractors working across the state. A Duct Leakage Test along with the required Blower Door Test must now be conducted on any newly built or remodeled home as per the 2015 regulations. Did you know that ducts are a significant source of air leakage in residential properties across Pennsylvania, New Jersey, and Delaware? Leaked air can push your energy bills higher, pressure your HVAC system, and spread dust and insulation inside your house. This makes duct leakage test valuable for new and existing homes alike. Read on to learn why duct leakage test is important and how it can help you.

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How a Duct Leakage Test Is Conducted

To prepare for a duct leakage test in North Wales, PA, the technician seals every supply and return register, leaving only the main return or air handler unsealed. A duct blaster fan, carefully calibrated for accuracy, is then attached to the duct opening. It depressurizes the ductwork, allowing leaks to become more noticeable.

The duct blaster functions with a precision pressure sensor to analyze airflow and spot leaks in the duct system without affecting your home’s comfort. A duct leakage test — sometimes called a duct blaster test — reveals where your ducts are losing air so you can determine the most effective sealing solutions.

duct leakage test is fast, tidy, and causes no disruption for residents. Most tests in North Wales, PA take only 30 to 60 minutes, yet the comfort and efficiency gains can last for years.

How to Measure Duct Leakage

Duct leakage is assessed using cubic feet per minute (CFM) per 100 square feet of conditioned space. Your technician uses a nanometer to read small pressure variations, helping determine the volume of air escaping through the ducts. Understanding this number allows you to highlight problem zones, explore improvement possibilities, and confirm compliance with local energy code requirements in North Wales, PA.

Cost of Excessive Duct Leakage

If your home suffers from costly utility bills, uneven comfort levels, or persistent HVAC repairs, duct leakage may be contributing. According to ENERGY STAR, an average home’s ductwork loses 20% to 30% of conditioned air through leaks. Outside air that’s too hot or too cold entering your system strains your HVAC, resulting in higher energy consumption and less comfort.

Overworked equipment also triggers more mechanical failures and costly service calls. Proper duct sealing helps ensure the long-term stability of your HVAC system, extending its lifespan and reducing future maintenance work.

Duct leaks can also enable dust, mold spores, elevated moisture, and unwanted contaminants to infiltrate the duct system. This can worsen allergy flare-ups, reduce indoor air quality, and cause long-term structural deterioration behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC requires new homes to have fully sealed duct systems using modern, energy-efficient materials such as mastic, foil tape, and insulation. But what do you do about leaks that sit deep within walls or ceilings?

Aerosol sealing technology (AeroSeal) can access interior duct leaks that are difficult to reach manually. To begin this method, every vent is sealed except for one access opening. The HVAC unit is isolated, and a machine is installed onto the duct system. It pressurizes the ducts and injects a fine aerosolized sealant that targets small holes and gaps unreachable by traditional sealing methods.

This method is great for handling small to medium leaks. However, larger holes often require manual sealing with mastic and tape. Technicians conduct duct leakage test before and after aerosol sealing to see how much the leakage dropped and ensure the treatment worked properly.

Common Areas of Duct Leakage

The most frequent source of duct air leakage is the joints. Ductwork uses many metal pieces pressed together with tight fittings and metal bands, but these joining points are rarely airtight.

As your HVAC system moves through annual heating and cooling cycles, the ductwork expands and then contracts. Over time, this movement weakens the joints, creating gaps and leaks — a key reason duct leakage test is recommended for new and older homes in North Wales, PA.

Many energy auditors investigate duct leakage by running their hands over the ducts and using a small tool to determine the width of joint gaps. If your duct system isn’t sealed with mastic and approved tape, there’s a good chance that leaks are occurring.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system has to be under 4 CFM per 100 square feet when the air handler is in place, or 3 CFM per 100 square feet without it installed. For new construction, a passing duct leakage test is essential before the home can qualify for an occupancy certificate.

If your home in North Wales, PA falls short in a duct leakage test, you are probably paying extra for heating and cooling — and placing lasting pressure on your HVAC equipment. Meeting the 3–4 CFM requirement is indispensable not only for compliance purposes but for ensuring strong comfort and energy savings.

Your technician will also share expert solutions for tackling leakage problems so you can pass the test, cut down utility expenses, and improve overall comfort and efficiency.

Local Energy Audits — affordable duct leakage test in North Wales, PA

Local Energy Audits is proud to work with customers in North Wales, PA and all nearby areas. We specialize in locating and diagnosing duct leakage and energy inefficiencies through blower door and duct leakage tests. Whether your home is newly built or older, we’re here to help.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins with sealing each duct and register using duct mask tape on the supply and return sides.

After the registers are sealed, we hook the duct tester to the HVAC unit or a main return.

The ducts are then depressurized until they reach 25 Pascals. With them depressurized, the nanometer measures the amount of leakage.

Schedule Your Duct Leakage Test in North Wales, PA

Ensure your HVAC system continues to perform efficiently, meets compliance, and runs at its best with specialized duct leakage test in North Wales, PA. Whether you’re a homeowner focused on improving comfort or a contractor finalizing inspection requirements, our certified team delivers fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and provide hands-on guidance to help you pass your test, reduce wasted energy, and ensure the long-term health of your HVAC system.

📞 Call 888-213-3975 ✉️ Request a Quote

Serving homeowners, builders, and contractors across North Wales, PA with dependable and energy-efficient testing solutions.