Duct Leakage Test in Paoli, PA

Ensure your HVAC system operates efficiently and meets local energy codes with professional duct leakage test in Paoli, PA. Our certified technicians assess and measure air leaks in ducts to help homeowners and builders increase comfort, reduce energy inefficiencies, and ensure state compliance.

Why Duct Leakage Test is Important In Paoli, PA

States and municipalities have adopted the 2015 IECC, International Energy Conservation Code for single-family buildings and the 2018 International Energy Conservation Code for multi-family buildings. The change will have some significant implications for home builders and HVAC contractors operating in the state. A Duct Leakage Test as well as a Blower Door Test in newly constructed or remodeled homes is now required in accordance with the 2015 regulations. Did you know that duct systems can be major sources of air leakage in homes across Pennsylvania, New Jersey, and Delaware? Leaked air can drive up your utility costs, tax your HVAC equipment, and circulate insulation debris and dust throughout your home. This makes duct leakage test a crucial step for maintaining comfort in new and old homes alike. Continue reading to learn why duct leakage test is valuable and how it benefits you.

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How a Duct Leakage Test Is Conducted

To initiate testing, your technician will seal all supply and return registers except for the main return or air handler during a duct leakage test in Paoli, PA. A specially calibrated fan called a duct blaster is then connected to the opening. This fan depressurizes the duct system, making it easier to pinpoint exactly where air is leaking.

The duct blaster system, along with a precision pressure sensor, measures airflow and highlights leaks in the ductwork without inconveniencing you at home. A duct leakage test — often referred to as a duct blaster test — identifies air loss in your ducts, allowing you to find the most effective ways to seal them.

duct leakage test is efficient, clean, and performed without bothering residents. Most tests in Paoli, PA are completed in just 30 to 60 minutes, while the benefits to comfort and efficiency can last long-term.

How to Measure Duct Leakage

Duct leakage is recorded in cubic feet per minute (CFM) per 100 square feet of the conditioned portion of the home. Your technician uses a nanometer to read small pressure variations, helping determine the volume of air escaping through the ducts. Understanding this number allows you to highlight problem zones, explore improvement possibilities, and confirm compliance with local energy code requirements in Paoli, PA.

Cost of Excessive Duct Leakage

If your home has elevated utility bills, temperature imbalances, or frequent HVAC service calls, duct leakage may be responsible. According to ENERGY STAR, most households lose 20% to 30% of their heated or cooled air because of duct leaks. When outdoor temperatures enter your system, the HVAC must work harder to compensate, resulting in higher energy costs and reduced comfort.

Overworked equipment also heightens the chance of system failures and expensive repairs. Proper duct sealing helps support your HVAC system’s long-term operation, increasing its lifespan and lowering frequent maintenance needs.

Duct leaks can also bring dust, mold spores, excess moisture, and other impurities into the duct system. This can increase allergy discomfort, degrade indoor air quality, and eventually cause expensive structural issues behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC enforces that new homes incorporate fully sealed ducts made with modern, energy-efficient materials including mastic, foil tape, and insulation. But what about leaks that lie far within enclosed wall or ceiling spaces?

Aerosol sealing technology (AeroSeal) enables effective sealing of leaks hidden inside ducts. To apply this method, every vent is sealed aside from one access point. The HVAC system is isolated, and a machine is connected to the ducts. It pressurizes the ducts and emits a fine aerosolized sealant designed to fill small leaks unreachable with standard sealing.

This method is extremely effective for sealing small to medium leaks. However, big gaps may still need manual sealing using mastic and tape. Technicians do a duct leakage test before and after aerosol sealing to calculate how much leakage has been reduced and validate the results.

Common Areas of Duct Leakage

The most likely place for ducts to leak air is through their joints. Ductwork involves multiple metal pieces pressed together with secure fittings and metal bands, yet these connections are rarely perfectly airtight.

As your HVAC system warms and cools over the seasons, the ductwork expands and then contracts. Over time, this movement gradually loosens the joints, creating leaks and gaps — highlighting the importance of duct leakage test in both new and older homes in Paoli, PA.

Many energy auditors check duct leakage by feeling around the ducts and using a small tool to test the width of gaps between joints. If your duct system was never sealed using mastic and approved tape, there is a high probability that air leakage is present.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system must measure under 4 CFM per 100 square feet with the air handler in place, or 3 CFM per 100 square feet if the air handler is not installed. For new construction, a passing duct leakage test is essential before the home can qualify for an occupancy certificate.

If your home in Paoli, PA doesn’t pass a duct leakage test, chances are you’re paying more for heating and cooling — and adding long-term stress to your HVAC equipment. Meeting the 3–4 CFM requirement is essential not only for code compliance but also for protecting your home’s energy efficiency and comfort.

Your technician will also provide expert insights into correcting leakage issues so you can meet passing standards, lower your utility expenses, and improve overall home performance.

Local Energy Audits — affordable duct leakage test in Paoli, PA

Local Energy Audits proudly serves customers throughout Paoli, PA and surrounding areas. We specialize in pinpointing duct leakage and energy inefficiencies using blower door tests and duct leakage tests. Whether you’re constructing a new house or upgrading your current one, we’re here for you.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins by covering all ducts and registers with duct mask tape on both the supply and return sides.

After the registers are sealed, we connect the duct tester to either the main HVAC unit or its primary return.

The ducts are then depressurized to a level of 25 Pascals. Once depressurized, the nanometer provides an accurate duct leakage reading.

Schedule Your Duct Leakage Test in Paoli, PA

Ensure your HVAC system maintains strong efficiency, meets code requirements, and performs reliably with trusted duct leakage test in Paoli, PA. Whether you’re a homeowner wanting better comfort or a contractor reaching the final inspection stage, our certified team provides fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and give on-site support to help you pass your test, limit wasted energy, and strengthen the long-term health of your HVAC system.

📞 Call 888-213-3975 ✉️ Request a Quote

Serving homeowners, builders, and contractors across Paoli, PA with dependable and energy-efficient testing solutions.