Duct Leakage Test in Horsham, PA

Ensure proper HVAC performance and code compliance by scheduling professional duct leakage test in Horsham, PA. Our certified technicians discover and measure air leaks in ductwork so homeowners and builders can achieve better comfort, cut down on energy waste, and meet state compliance needs.

Why Duct Leakage Test is Important In Horsham, PA

Many states and municipalities enforce the 2015 IECC, International Energy Conservation Code for single-family properties and the 2018 International Energy Conservation Code for multi-family developments. The change will bring notable implications for home builders and HVAC contractors working throughout the state. A Duct Leakage Test and a mandatory Blower Door Test are now required for all new construction or remodeled homes under the 2015 regulatory standards. Did you know that ducts are among the biggest contributors to air leakage in homes all across Pennsylvania, New Jersey, and Delaware? Leaked air can elevate your energy bills, make your HVAC system work harder, and distribute insulation fibers and dust through your home. This makes duct leakage test necessary for homeowners with either older or newly built homes. Read ahead to see why duct leakage test is important and what you gain from it.

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How a Duct Leakage Test Is Conducted

To begin the process of a duct leakage test in Horsham, PA, your technician seals off all supply and return registers apart from the main return or air handler. A specially calibrated duct blaster fan is then secured to the opening. Its job is to depressurize the duct system, allowing air leaks to reveal themselves clearly.

The duct blaster system, along with a precision pressure sensor, measures airflow and highlights leaks in the ductwork without inconveniencing you at home. A duct leakage test — sometimes identified as a duct blaster test — shows where your ducts lose air, helping you plan the right sealing approach.

duct leakage test is prompt, clean, and does not interrupt residents’ activities. Most tests in Horsham, PA are wrapped up in 30 to 60 minutes, with improvements that continue to boost comfort and efficiency for years.

How to Measure Duct Leakage

Duct leakage is measured using cubic feet per minute (CFM) per 100 square feet of conditioned floor area. Your technician uses a nanometer to identify subtle pressure differences, helping determine how much air is leaking from the ducts. Understanding this number enables you to recognize problem areas, consider efficiency improvements, and verify that your home meets local energy code requirements in Horsham, PA.

Cost of Excessive Duct Leakage

If you’re seeing higher energy bills, irregular heating or cooling, or frequent HVAC malfunctions, duct leakage may be at fault. According to ENERGY STAR, the typical home loses between 20% and 30% of its conditioned air due to duct leaks. Hot or cold outdoor air infiltrating your system makes your HVAC system work overtime, which boosts energy costs and reduces comfort.

Overworked equipment also puts extra stress on the system, resulting in breakdowns and increased repair costs. Proper duct sealing helps keep your HVAC system healthy over the long run, prolonging its lifespan and lowering continued maintenance needs.

Duct leaks can also bring dust, mold spores, excess moisture, and other impurities into the duct system. This can heighten allergy issues, compromise indoor air quality, and slowly cause expensive structural damage behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC outlines that new homes must be built with fully sealed duct systems, utilizing materials like mastic, foil tape, and insulation to enhance energy efficiency. But what do you do about leaks that sit deep within walls or ceilings?

Aerosol sealing technology (AeroSeal) can identify and seal leaks that lie deep inside ductwork. To start this method, all vents are blocked except for one access location. The HVAC system is isolated, and a machine is attached to the ducts. It pressurizes the ducts and sprays a fine mist of sealant that fills tiny leaks and holes beyond the reach of conventional sealing.

This method is extremely effective for sealing small to medium leaks. However, big gaps may still need manual sealing using mastic and tape. Technicians administer a duct leakage test prior to and following aerosol sealing to measure leakage changes and ensure the method was successful.

Common Areas of Duct Leakage

The most common location for air leakage in ducts is the joints. Ductwork includes several metal sections pressed together with tight fittings and metal bands, but those connections are almost never airtight.

As your HVAC system regulates temperatures through the seasons, the ducts expand when heated and contract when cooled. Over time, this movement compromises the joints, forming gaps and leaks — which is exactly why duct leakage test is encouraged for new and older homes in Horsham, PA.

Many energy auditors locate duct leakage by touching the ductwork and using a small tool to measure the width of separation between joints. If your duct system was never sealed using mastic and approved tape, there is a high probability that air leakage is present.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system should fall under 4 CFM per 100 square feet with the air handler, or 3 CFM per 100 square feet when the air handler is absent. For new construction, you must pass a duct leakage test before the home can be approved for an occupancy certificate.

If your home in Horsham, PA fails a duct leakage test, you are probably spending more than you should on heating and cooling — while also putting long-term stress on your HVAC system. Meeting the 3–4 CFM requirement is indispensable not only for compliance purposes but for ensuring strong comfort and energy savings.

Your technician will also give professional advice on resolving leakage issues to help you achieve a passing score, cut down utility bills, and boost your home’s performance.

Local Energy Audits — affordable duct leakage test in Horsham, PA

Local Energy Audits proudly offers services throughout Horsham, PA and neighboring areas. We specialize in assessing duct leakage and energy inefficiencies with blower door tests and duct leakage tests. Whether it’s a new build or a current home, we’re here to support you.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins with all the ducts and registers sealed tightly using duct mask tape on both sides—supply and return.

After the registers are sealed, we mount the duct tester onto the unit or onto a main return.

The ducts are then depressurized to a Pascal of 25. With the ducts depressurized we can use the nanometer to get a reading of the duct leakage.

Schedule Your Duct Leakage Test in Horsham, PA

Ensure your HVAC system maximizes efficiency, meets required standards, and performs consistently with thorough duct leakage test in Horsham, PA. Whether you’re a homeowner seeking better comfort or a contractor wrapping up a final inspection, our certified team delivers fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and offer on-site expertise to help you pass your test, reduce unnecessary energy loss, and protect your HVAC system over the long term.

📞 Call 888-213-3975 ✉️ Request a Quote

Serving homeowners, builders, and contractors across Horsham, PA with dependable and energy-efficient testing solutions.