Duct Leakage Test in Warrington, PA

Guarantee your HVAC system runs efficiently and adheres to local requirements with quality duct leakage test in Warrington, PA. Our certified technicians inspect and measure air leakage in ductwork, enabling homeowners and builders to boost comfort, prevent energy waste, and adhere to state guidelines.

Why Duct Leakage Test is Important In Warrington, PA

States and municipalities are using the 2015 IECC, International Energy Conservation Code for single-family construction and the 2018 International Energy Conservation Code for multi-family construction. The change will result in significant implications for home builders and HVAC contractors doing business in the state. A Duct Leakage Test and the mandated Blower Door Test apply to all new or renovated homes under the 2015 regulations. Did you know that ductwork often causes some of the highest levels of air leakage in homes throughout Pennsylvania, New Jersey, and Delaware? Leaked air can push your energy bills higher, pressure your HVAC system, and spread dust and insulation inside your house. This makes duct leakage test necessary for homeowners with either older or newly built homes. Read ahead to see why duct leakage test is important and what you gain from it.

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How a Duct Leakage Test Is Conducted

To get started with a duct leakage test in Warrington, PA, the technician will block every supply and return register except the main return or air handler. A specially calibrated duct blaster fan is then connected to the opening. This fan depressurizes the ducts to help locate where air is escaping.

The duct blaster operates alongside a precision pressure sensor to track airflow and identify duct leaks without disrupting your home. A duct leakage test — sometimes called a duct blaster test — reveals where your ducts are losing air so you can determine the most effective sealing solutions.

duct leakage test is straightforward, clean, and designed to be non-intrusive for residents. Most tests in Warrington, PA require only 30 to 60 minutes, yet the upgrades can improve your home’s comfort and efficiency well into the future.

How to Measure Duct Leakage

Duct leakage is quantified in cubic feet per minute (CFM) for each 100 square feet of conditioned living space. Your technician uses a nanometer to detect pressure variations, helping quantify the amount of duct leakage. Understanding this number helps you detect inefficiencies, assess needed upgrades, and ensure your home complies with local energy code requirements in Warrington, PA.

Cost of Excessive Duct Leakage

If you are experiencing high utility bills, uneven temperatures, or frequent HVAC repairs, duct leakage may be the cause. According to ENERGY STAR, most homes lose 20% to 30% of their conditioned air through leaking ductwork. When hot or cold outside air enters your system, your HVAC has to work harder, increasing energy costs and lowering overall comfort.

Overworked equipment also increases the likelihood of breakdowns and drives up repair costs. Proper duct sealing helps support the long-term durability of your HVAC system, lengthening its lifespan and minimizing ongoing maintenance demands.

Duct leaks can also introduce dust, mold spores, excess humidity, and other contaminants into the duct system. This can aggravate allergies, lower indoor air quality, and eventually lead to costly structural damage hidden behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC enforces that new homes incorporate fully sealed ducts made with modern, energy-efficient materials including mastic, foil tape, and insulation. But what happens when leaks are trapped deep inside wall or ceiling cavities?

Aerosol sealing technology (AeroSeal) is designed to reach and seal hidden gaps throughout the duct system. To conduct this method, all vents are blocked except for one access point. The HVAC system is isolated, and a machine is connected to the duct system. It pressurizes the ducts and circulates a fine aerosolized sealant that locates and fills tiny leaks beyond the reach of typical sealing.

This method works very well for small to medium leaks. However, larger openings may still need to be sealed manually with mastic and tape. Technicians carry out a duct leakage test before and after aerosol sealing to assess how much leakage has improved and ensure the treatment was effective.

Common Areas of Duct Leakage

The most frequent source of duct air leakage is the joints. Ductwork uses many metal pieces pressed together with tight fittings and metal bands, but these joining points are rarely airtight.

As your HVAC system moves through annual heating and cooling cycles, the ductwork expands and then contracts. Over time, this movement results in loose joints that create gaps and leaks — making a duct leakage test necessary for new and older homes in Warrington, PA.

Many energy auditors locate duct leakage by touching the ductwork and using a small tool to measure the width of separation between joints. If your duct system was not sealed with mastic and approved tape, there’s a high likelihood that air is leaking.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system is required to measure under 4 CFM per 100 square feet with the air handler installed, or 3 CFM per 100 square feet when it isn’t installed. For new construction, obtaining an occupancy certificate requires passing a duct leakage test first.

If your home in Warrington, PA falls short in a duct leakage test, you are probably paying extra for heating and cooling — and placing lasting pressure on your HVAC equipment. Meeting the 3–4 CFM requirement is needed not only for passing inspections, but also for improving home comfort and energy efficiency.

Your technician will also provide professional insights on resolving leakage issues so you can achieve a passing score, lower your utility costs, and optimize home performance.

Local Energy Audits — affordable duct leakage test in Warrington, PA

Local Energy Audits proudly provides solutions to customers throughout Warrington, PA and surrounding regions. We specialize in locating duct leakage and energy inefficiencies with our blower door and duct leakage tests. Whether it’s a new build or an existing home, we’re here to help.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins with all the ducts and registers sealed tightly using duct mask tape on both sides—supply and return.

After the registers are sealed, we mount the duct tester onto the unit or onto a main return.

The ducts are then depressurized to exactly 25 Pascals. Once this is achieved, the nanometer is used to read the duct leakage.

Schedule Your Duct Leakage Test in Warrington, PA

Ensure your HVAC system remains energy-efficient, code-approved, and performing at its highest capacity with professional duct leakage test in Warrington, PA. Whether you’re a homeowner boosting comfort or a contractor finalizing an inspection, our certified team delivers fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and deliver on-site guidance to help you pass your test, limit energy waste, and preserve your HVAC system’s long-term health.

📞 Call 888-213-3975 ✉️ Request a Quote

Serving homeowners, builders, and contractors across Warrington, PA with dependable and energy-efficient testing solutions.