Duct Leakage Test in Warminster, PA

How a Duct Leakage Test Is Conducted

To get started with a duct leakage test in Warminster, PA, the technician will block every supply and return register except the main return or air handler. A specially calibrated fan called a duct blaster is then connected to the opening. This fan depressurizes the duct system, making it easier to pinpoint exactly where air is leaking.

The duct blaster, aided by a precision pressure sensor, accurately measures airflow and reveals duct leaks without interrupting activities in your home. A duct leakage test — sometimes called a duct blaster test — detects air loss in the duct system, allowing you to apply the most suitable sealing solutions.

duct leakage test is prompt, clean, and does not interrupt residents’ activities. Most tests in Warminster, PA are done in about 30 to 60 minutes, and the resulting enhancements can support your home’s comfort and efficiency for many years.

How to Measure Duct Leakage

Duct leakage is calculated in cubic feet per minute (CFM) for every 100 square feet of conditioned space. Your technician uses a nanometer to measure tiny pressure differences, making it possible to determine how much air the ducts are losing. Understanding this number lets you identify inefficiencies, weigh improvement options, and confirm your home’s compliance with local energy code requirements in Warminster, PA.

Cost of Excessive Duct Leakage

If you observe rising utility costs, temperature swings in different rooms, or regular HVAC breakdowns, duct leakage may be involved. According to ENERGY STAR, typical duct systems lose 20% to 30% of conditioned air through leaks. When outside hot or cold air seeps into your system, your HVAC must compensate, leading to higher energy costs and diminished comfort.

Overworked equipment also puts extra stress on the system, resulting in breakdowns and increased repair costs. Proper duct sealing helps enhance the long-term resilience of your HVAC system, lengthening its lifespan and cutting overall maintenance needs.

Duct leaks can also introduce dust, mold spores, excess humidity, and other contaminants into the duct system. This can intensify allergy symptoms, harm indoor air quality, and cause long-term structural damage behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC enforces that new homes incorporate fully sealed ducts made with modern, energy-efficient materials including mastic, foil tape, and insulation. But what happens when air leaks are concealed deep in the walls or ceilings?

Aerosol sealing technology (AeroSeal) gives technicians a way to reach concealed duct leaks without opening walls or ceilings. To apply this method, every vent is sealed aside from one access point. The HVAC system is isolated, and a machine is connected to the ducts. It pressurizes the ducts and sprays a fine mist of sealant that fills tiny leaks and holes beyond the reach of conventional sealing.

This method is extremely effective for sealing small to medium leaks. However, big gaps may still need manual sealing using mastic and tape. Technicians conduct a duct leakage test before and after aerosol sealing to measure how much the leakage has been reduced and ensure the treatment is successful.

Common Areas of Duct Leakage

The most typical location for air to escape from ducts is at the joints. Duct systems are built from multiple metal pieces pressed together with tight fittings and metal bands, but these joints are seldom completely airtight.

As your HVAC system moves through annual heating and cooling cycles, the ductwork expands and then contracts. Over time, this movement weakens joint connections, producing gaps and leaks — making duct leakage test essential for both new and older homes in Warminster, PA.

Many energy auditors detect duct leakage by physically checking the ducts and using a small tool to assess the width of joint gaps. If your duct system wasn’t sealed using mastic and approved tape, there is a strong chance that air leaks are occurring.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system needs to be under 4 CFM per 100 square feet when the air handler is installed, or 3 CFM per 100 square feet when it isn’t. For new construction, passing the duct leakage test is a necessary step before securing an occupancy certificate.

If your home in Warminster, PA does not meet the duct leakage requirement, you’re likely paying elevated heating and cooling costs — and overburdening your HVAC system. Meeting the 3–4 CFM requirement is required not only for code approval but for keeping your home efficient and comfortable.

Your technician will also provide expert insights into correcting leakage issues so you can meet passing standards, lower your utility expenses, and improve overall home performance.

Local Energy Audits — affordable duct leakage test in Warminster, PA

Local Energy Audits is honored to serve customers in Warminster, PA and all surrounding areas. We specialize in identifying and addressing duct leakage and energy inefficiencies using blower door tests and duct leakage tests. Whether you’re constructing a new home or optimizing an existing one, we’re here to help.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.