Duct Leakage Test in Spring City, PA

How a Duct Leakage Test Is Conducted

To conduct a proper duct leakage test in Spring City, PA, your technician first seals all supply and return registers except the main return or air handler. A specially calibrated fan known as a duct blaster is then put in place at the opening. It depressurizes the ductwork so escaping air can be accurately identified.

The duct blaster joins forces with a precision pressure sensor to monitor airflow and pinpoint leak points in the ducts without disturbing your home. A duct leakage test — sometimes called a duct blaster test — detects air loss in the duct system, allowing you to apply the most suitable sealing solutions.

duct leakage test is quick, clean, and non-intrusive for residents. Most tests in Spring City, PA are completed in roughly 30 to 60 minutes, and the resulting enhancements can support your home’s comfort and efficiency long-term.

How to Measure Duct Leakage

Duct leakage is defined in cubic feet per minute (CFM) per 100 square feet of conditioned space within the structure. Your technician uses a nanometer to capture subtle pressure changes, allowing accurate measurement of duct air leakage. Understanding this number helps you detect inefficiencies, assess needed upgrades, and ensure your home complies with local energy code requirements in Spring City, PA.

Cost of Excessive Duct Leakage

If your home has elevated utility bills, temperature imbalances, or frequent HVAC service calls, duct leakage may be responsible. According to ENERGY STAR, an average home’s ductwork loses 20% to 30% of conditioned air through leaks. If outdoor hot or cold air infiltrates your system, your HVAC struggles to maintain temperatures, raising energy costs and lowering comfort.

Overworked equipment also heightens the chance of system failures and expensive repairs. Proper duct sealing helps sustain your HVAC system’s long-term condition, increasing its operational lifespan and decreasing maintenance requirements.

Duct leaks can also draw in dust, mold spores, unwanted moisture, and other harmful contaminants. This can make allergies worse, impact indoor air quality, and result in costly structural damage behind walls or ceilings as time passes.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC calls for new homes to include duct systems that are completely sealed using efficient materials such as mastic, foil tape, and insulation. But what if the problem areas are buried deep within the walls or ceilings?

Aerosol sealing technology (AeroSeal) is one way to reach hidden openings inside ductwork. To start this method, all vents are blocked except for one access location. The HVAC system is isolated, and a machine is attached to the ducts. It pressurizes the ducts and circulates a fine aerosolized sealant that locates and fills tiny leaks beyond the reach of typical sealing.

This method works efficiently for small to medium leaks. However, larger gaps usually require manual sealing using mastic and tape. Technicians use before-and-after duct leakage tests to measure improvement and make sure the aerosol sealing process was successful.

Common Areas of Duct Leakage

The most common place for ducts to leak air is through the joints. Ductwork is made of multiple metal pieces pressed together using tight fittings and metal bands, but these connections are rarely airtight.

As your HVAC system operates in both heating and cooling modes year-round, the ducts continuously expand and contract. Over time, this movement makes joints shift and loosen, forming gaps and leaks — which is why a duct leakage test is advised for homes old and new in Spring City, PA.

Many energy auditors detect duct leakage by physically checking the ducts and using a small tool to assess the width of joint gaps. If your duct system does not include sealing with mastic and approved tape, leakage is highly likely.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system should come out under 4 CFM per 100 square feet in tests with the air handler, or 3 CFM per 100 square feet without the air handler. For new construction, the duct leakage test must be passed prior to the home being approved for an occupancy certificate.

If your home in Spring City, PA cannot achieve a passing duct leakage score, you are likely wasting money on heating and cooling — and increasing wear on your HVAC system over time. Meeting the 3–4 CFM requirement is essential not only for code compliance but also for protecting your home’s energy efficiency and comfort.

Your technician will also share expert solutions for tackling leakage problems so you can pass the test, cut down utility expenses, and improve overall comfort and efficiency.

Local Energy Audits — affordable duct leakage test in Spring City, PA

Local Energy Audits is proud to serve families and builders across Spring City, PA and the surrounding local areas. We specialize in measuring duct leakage and energy inefficiencies using advanced blower door and duct leakage tests. Whether you’re building new or improving old, we’re here to help.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.