Duct Leakage Test in Chester Springs, PA

How a Duct Leakage Test Is Conducted

To initiate a duct leakage test in Chester Springs, PA, your technician seals all supply and return registers, leaving only the main return or air handler open. A duct blaster — a specially calibrated fan — is then connected to the opening. It depressurizes the duct system to expose areas where air is leaking.

The duct blaster teams up with a precision pressure sensor to measure airflow accurately and locate duct leaks without affecting your home. A duct leakage test — often referred to as a duct blaster test — identifies air loss in your ducts, allowing you to find the most effective ways to seal them.

duct leakage test is rapid, clean, and performed without inconvenience to residents. Most tests in Chester Springs, PA are completed in roughly 30 to 60 minutes, and the resulting enhancements can support your home’s comfort and efficiency long-term.

How to Measure Duct Leakage

Duct leakage is assessed using cubic feet per minute (CFM) per 100 square feet of conditioned space. Your technician uses a nanometer to detect minimal pressure variations, revealing the amount of air leakage occurring in the duct system. Understanding this number helps you identify problem areas, evaluate potential improvements, and determine whether your home meets local energy code requirements in Chester Springs, PA.

Cost of Excessive Duct Leakage

If high utility expenses, irregular temperatures, or repeated HVAC troubles sound familiar, duct leakage might be the root cause. According to ENERGY STAR, an average home’s ductwork loses 20% to 30% of conditioned air through leaks. Hot or cold outside air entering your system forces your HVAC system to work harder, driving up energy costs and reducing comfort.

Overworked equipment also puts extra stress on the system, resulting in breakdowns and increased repair costs. Proper duct sealing helps maintain the long-term health of your HVAC system, extending its lifespan and reducing ongoing maintenance needs.

Duct leaks can also allow dust, mold spores, moisture buildup, and multiple contaminants to enter the duct system. This can amplify allergy problems, impact air quality indoors, and slowly create costly structural damage behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC requires new homes to have fully sealed duct systems using modern, energy-efficient materials such as mastic, foil tape, and insulation. But what if the problem areas are buried deep within the walls or ceilings?

Aerosol sealing technology (AeroSeal) offers a method to access hidden leaks deep within ductwork. To set up this method, all vents are sealed off except for a single access point. The HVAC system is isolated, and a machine is fitted to the duct system. It pressurizes the ducts and injects a fine aerosolized sealant that targets small holes and gaps unreachable by traditional sealing methods.

This method excels at sealing small to medium leaks. However, bigger holes often must be sealed manually with mastic and tape. Technicians run leakage tests both before and after aerosol sealing to gauge how much air loss decreased and confirm proper results.

Common Areas of Duct Leakage

The most common leakage area in duct systems is the joints. Ductwork involves numerous metal parts pressed together with tight fittings and metal bands, but these connections are almost never fully airtight.

As your HVAC system changes between heating and cooling during the year, the ducts naturally expand and shrink. Over time, this movement weakens the joints, creating gaps and leaks — a key reason duct leakage test is recommended for new and older homes in Chester Springs, PA.

Many energy auditors locate duct leakage by touching the ductwork and using a small tool to measure the width of separation between joints. If your duct system isn’t sealed with mastic and approved tape, there’s a good chance that leaks are occurring.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system must remain below 4 CFM per 100 square feet with the air handler installed, or 3 CFM per 100 square feet if the air handler is missing. For new construction, builders must ensure the home passes a duct leakage test before an occupancy certificate is granted.

If your home in Chester Springs, PA does not pass a duct leakage test, you are likely paying more than necessary for heating and cooling — and placing long-term strain on your HVAC equipment. Meeting the 3–4 CFM requirement is fundamental not only for code adherence but for boosting your home’s long-term efficiency and comfort.

Your technician will also share expert recommendations for fixing leakage problems, helping you achieve a passing score, save on utilities, and improve home performance.

Local Energy Audits — affordable duct leakage test in Chester Springs, PA

Local Energy Audits is proud to serve customers across Chester Springs, PA and the nearby communities. We specialize in detecting duct leakage and reducing energy inefficiencies using blower door and duct leakage test. Whether you’re creating a new home or improving an existing one, we’re here to assist.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.