Duct Leakage Test in West Chester, PA

Keep your HVAC system running at peak efficiency and in full compliance with local codes through expert duct leakage test in West Chester, PA. Our certified technicians inspect and measure air leakage in ductwork, enabling homeowners and builders to boost comfort, prevent energy waste, and adhere to state guidelines.

Why Duct Leakage Test is Important In West Chester, PA

Many states and municipalities enforce the 2015 IECC, International Energy Conservation Code for single-family properties and the 2018 International Energy Conservation Code for multi-family developments. The change will present notable implications for home builders and HVAC contractors active throughout the state. A Duct Leakage Test and a mandatory Blower Door Test are now required for all new construction or remodeled homes under the 2015 regulatory standards. Did you know that duct systems contribute heavily to air leakage in homes throughout Pennsylvania, New Jersey, and Delaware? Leaked air can result in higher utility costs, extra load on your HVAC system, and dust and insulation traveling throughout your home. This makes duct leakage test an important requirement for homes regardless of age. Keep reading to understand why duct leakage test is necessary and how it can help you.

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How a Duct Leakage Test Is Conducted

To start conducting a duct leakage test in West Chester, PA, the technician seals all supply and return registers other than the main return or the air handler. A calibrated duct blaster is then secured to the opening. Its function is to depressurize the duct system, creating conditions that highlight any escaping air.

The duct blaster pairs with a precision pressure sensor to measure airflow and identify leak locations in the ducts without disrupting your home. A duct leakage test — sometimes called a duct blaster test — reveals where your ducts are losing air so you can determine the most effective sealing solutions.

duct leakage test is easy, clean, and unobtrusive for residents in the home. Most tests in West Chester, PA are wrapped up in 30 to 60 minutes, with improvements that continue to boost comfort and efficiency for years.

How to Measure Duct Leakage

Duct leakage is specified in cubic feet per minute (CFM) for each 100 square feet of conditioned space. Your technician uses a nanometer to monitor tiny pressure fluctuations that indicate how much air is leaking through the ducts. Understanding this number gives you insight into problem areas, helps you plan improvements, and ensures your home meets local energy code requirements in West Chester, PA.

Cost of Excessive Duct Leakage

If your energy bills are unusually high, your rooms feel unevenly heated or cooled, or your HVAC system needs frequent repairs, duct leakage could be the issue. According to ENERGY STAR, homes across the country lose 20% to 30% of their conditioned air through duct leakage. Hot or cold air entering from outside increases the workload on your HVAC system, leading to higher energy bills and a drop in comfort.

Overworked equipment also brings more system failures and higher repair expenses. Proper duct sealing helps keep your HVAC system healthy over the long run, prolonging its lifespan and lowering continued maintenance needs.

Duct leaks can also enable dust, mold spores, elevated moisture, and unwanted contaminants to infiltrate the duct system. This can aggravate allergies, lower indoor air quality, and eventually lead to costly structural damage hidden behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC specifies that newly constructed homes must use fully sealed duct systems with modern, efficient materials such as mastic, foil tape, and insulation. But what if the leaks you’re dealing with are deep inside the walls or ceilings?

Aerosol sealing technology (AeroSeal) is designed to reach and seal hidden gaps throughout the duct system. To apply this method, every vent is sealed aside from one access point. The HVAC system is isolated, and a machine is connected to the ducts. It pressurizes the ducts and injects fine aerosol particles that seal tiny gaps and holes that typical sealing techniques miss.

This method handles small to medium leaks very effectively. However, large openings may still require traditional mastic and tape sealing. Technicians use before-and-after duct leakage tests to measure improvement and make sure the aerosol sealing process was successful.

Common Areas of Duct Leakage

The most common spot where air escapes in duct systems is the joints. Ductwork features several metal pieces pressed together using tight fittings and metal bands, though these areas are seldom airtight.

As your HVAC system warms and cools over the seasons, the ductwork expands and then contracts. Over time, this movement causes the joints to loosen, creating gaps and leaks — which is why a duct leakage test is recommended for both new and older homes in West Chester, PA.

Many energy auditors locate duct leakage by touching the ductwork and using a small tool to measure the width of separation between joints. If your duct system has not received sealing with mastic and approved tape, leakage is very probable.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system is required to measure under 4 CFM per 100 square feet with the air handler installed, or 3 CFM per 100 square feet when it isn’t installed. For new construction, a passing duct leakage test is a required step before final occupancy certification can be awarded.

If your home in West Chester, PA does not meet duct leakage standards, you are likely overpaying for heating and cooling — and adding unnecessary strain to your HVAC equipment. Meeting the 3–4 CFM requirement is fundamental not only for code adherence but for boosting your home’s long-term efficiency and comfort.

Your technician will also advise you on the best ways to address leakage issues so you can pass the test, reduce utility bills, and enhance your home’s efficiency.

Local Energy Audits — affordable duct leakage test in West Chester, PA

Local Energy Audits proudly serves customers throughout West Chester, PA and surrounding areas. We specialize in detecting duct leakage and energy inefficiencies using blower door and duct leakage test. Whether you’re building new or enhancing your current home, we’re here to support you.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins by securing duct mask tape over every duct and register on the supply and return sides.

After the registers are sealed, we connect the duct tester to either the main HVAC unit or its primary return.

The ducts are then depressurized to 25 Pascals. At that point, the nanometer allows us to get an accurate duct leakage measurement.

Schedule Your Duct Leakage Test in West Chester, PA

Ensure your HVAC system is operating efficiently, compliant with code, and performing optimally with high-quality duct leakage test in West Chester, PA. Whether you’re a homeowner enhancing indoor comfort or a contractor finishing a final inspection, our certified team offers fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and supply on-site guidance to help you pass your test, reduce energy loss, and maintain the long-term health of your HVAC system.

📞 Call 888-213-3975 ✉️ Request a Quote

Serving homeowners, builders, and contractors across West Chester, PA with dependable and energy-efficient testing solutions.