Duct Leakage Test in Chadds Ford, PA

Keep your HVAC system energy-efficient and up to code with accurate duct leakage test in Chadds Ford, PA. Our certified technicians identify and quantify air leaks in duct systems so homeowners and builders can optimize comfort, reduce energy waste, and meet state-level requirements.

Why Duct Leakage Test is Important In Chadds Ford, PA

Many states and municipalities enforce the 2015 IECC, International Energy Conservation Code for single-family properties and the 2018 International Energy Conservation Code for multi-family developments. The change will bring forward important implications for home builders and HVAC contractors working in the state. A Duct Leakage Test as well as a Blower Door Test in newly constructed or remodeled homes is now required in accordance with the 2015 regulations. Did you know that duct systems can be major sources of air leakage in homes across Pennsylvania, New Jersey, and Delaware? Leaked air can lead to rising energy bills, added strain on your HVAC system, and unwanted insulation and dust spreading through your home. This makes duct leakage test important for all types of homes, whether new or old. Continue reading to learn why duct leakage test is essential and how you can benefit.

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How a Duct Leakage Test Is Conducted

To set up a duct leakage test in Chadds Ford, PA, the technician begins by sealing all supply and return registers, leaving only the air handler or main return open. A duct blaster, which is a specially calibrated fan, is then installed at the opening. The fan depressurizes the ducts, helping identify all points where air may be escaping.

The duct blaster pairs with a precision pressure sensor to measure airflow and identify leak locations in the ducts without disrupting your home. A duct leakage test — also known as a duct blaster test — pinpoints where air is escaping from your ducts, helping you choose the best sealing methods.

duct leakage test is fast, clean, and comfortable for residents throughout the process. Most tests in Chadds Ford, PA are completed within 30 to 60 minutes, and the improvements can benefit your home’s comfort and efficiency for years.

How to Measure Duct Leakage

Duct leakage is tracked in cubic feet per minute (CFM) per 100 square feet of conditioned living area. Your technician uses a nanometer to measure tiny pressure changes, revealing how much air is escaping through the ducts. Understanding this number helps you reveal problem areas, consider enhancement strategies, and validate that your home meets local energy code requirements in Chadds Ford, PA.

Cost of Excessive Duct Leakage

If you observe rising utility costs, temperature swings in different rooms, or regular HVAC breakdowns, duct leakage may be involved. According to ENERGY STAR, the average duct system loses between 20% and 30% of its conditioned air due to leaks. If hot or cold air from outdoors enters your system, your HVAC works harder than necessary, causing energy costs to rise and comfort to fall.

Overworked equipment also leads to recurring breakdowns and higher repair expenses. Proper duct sealing helps promote the long-term integrity of your HVAC system, extending its lifespan and limiting continued maintenance needs.

Duct leaks can also allow dust, mold spores, excess moisture, and other contaminants into the duct system. This can trigger more severe allergies, diminish indoor air quality, and create expensive structural problems behind walls or ceilings over time.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC requires new homes to have fully sealed duct systems using modern, energy-efficient materials such as mastic, foil tape, and insulation. But what if the leaks are buried far inside your walls or ceilings?

Aerosol sealing technology (AeroSeal) offers a method to access hidden leaks deep within ductwork. To begin this method, every vent is sealed except for one access opening. The HVAC unit is isolated, and a machine is installed onto the duct system. It pressurizes the ducts and circulates a fine aerosolized sealant that locates and fills tiny leaks beyond the reach of typical sealing.

This method handles small to medium leaks very effectively. However, large openings may still require traditional mastic and tape sealing. Technicians do a duct leakage test before and after aerosol sealing to calculate how much leakage has been reduced and validate the results.

Common Areas of Duct Leakage

The most usual area for air leakage in ducts is at the joints. Ductwork includes various metal pieces pressed together using tight fittings and metal bands, but these connections are hardly ever airtight.

As your HVAC system shifts between hot and cold cycles all year long, the ductwork expands and contracts. Over time, this movement leads to joint loosening, generating gaps and leaks — a clear reason duct leakage test is recommended for new and older homes in Chadds Ford, PA.

Many energy auditors check duct leakage by feeling around the ducts and using a small tool to test the width of gaps between joints. If your duct system wasn’t properly sealed using mastic and approved tape, air leakage is very likely occurring.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system is required to measure under 4 CFM per 100 square feet with the air handler installed, or 3 CFM per 100 square feet when it isn’t installed. For new construction, obtaining an occupancy certificate requires passing a duct leakage test first.

If your home in Chadds Ford, PA does not meet duct leakage standards, you are likely overpaying for heating and cooling — and adding unnecessary strain to your HVAC equipment. Meeting the 3–4 CFM requirement matters not only for code compliance, but also for protecting your home’s comfort and reducing energy waste.

Your technician will also share expert solutions for tackling leakage problems so you can pass the test, cut down utility expenses, and improve overall comfort and efficiency.

Local Energy Audits — affordable duct leakage test in Chadds Ford, PA

Local Energy Audits proudly provides solutions to customers throughout Chadds Ford, PA and surrounding regions. We specialize in locating and diagnosing duct leakage and energy inefficiencies through blower door and duct leakage tests. Whether your home is newly built or older, we’re here to help.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins by taping off all ducts and registers with duct mask tape on the supply and return sides.

After the registers are sealed, we connect the duct tester either to the HVAC unit itself or a central return.

The ducts are then taken down to 25 Pascals. With the ducts depressurized, the nanometer is used to determine the leakage level.

Schedule Your Duct Leakage Test in Chadds Ford, PA

Ensure your HVAC system maintains top efficiency, remains compliant, and delivers strong performance with dependable duct leakage test in Chadds Ford, PA. Whether you’re a homeowner increasing comfort or a contractor completing a necessary inspection, our certified team offers fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and provide hands-on guidance to help you pass your test, reduce wasted energy, and ensure the long-term health of your HVAC system.

Serving homeowners, builders, and contractors across Chadds Ford, PA with dependable and energy-efficient testing solutions.