Duct Leakage Test in Mechanicsville, PA

Verify your HVAC system’s efficiency and meet local requirements with reliable duct leakage test in Mechanicsville, PA. Our certified technicians detect and measure air leakage in ductwork, supporting homeowners and builders in improving comfort, minimizing wasted energy, and meeting state requirements.

Why Duct Leakage Test is Important In Mechanicsville, PA

In many jurisdictions, the 2015 IECC, International Energy Conservation Code governs single-family buildings, while the 2018 IECC applies to multi-family buildings. The change will impose meaningful implications on home builders and HVAC contractors working regionally within the state. A Duct Leakage Test as well as the required Blower Door Test must now be performed on new or remodeled homes following the 2015 regulations. Did you know that ductwork is a major cause of air leakage in homes across Pennsylvania, New Jersey, and Delaware? Leaked air can spike your energy costs, wear down your HVAC system, and spread dust and insulation throughout various parts of your home. This makes duct leakage test vital for homes both old and newly built. Keep reading to find out why duct leakage test matters and what benefits it provides.

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How a Duct Leakage Test Is Conducted

To perform a duct leakage test in Mechanicsville, PA, the technician begins by sealing every supply and return register except for the primary return or air handler unit. A specially calibrated duct blaster is then installed onto the opening. The fan lowers the pressure inside the ducts, helping reveal any leakage points.

The duct blaster system, along with a precision pressure sensor, measures airflow and highlights leaks in the ductwork without inconveniencing you at home. A duct leakage test — often described as a duct blaster test — identifies leaking areas in your ducts so you can determine the most efficient sealing fix.

duct leakage test is fast, clean, and comfortable for residents throughout the process. Most tests in Mechanicsville, PA take 30 to 60 minutes to complete, and the benefits to comfort and efficiency can endure for years.

How to Measure Duct Leakage

Duct leakage is tracked in cubic feet per minute (CFM) per 100 square feet of conditioned living area. Your technician uses a nanometer to detect minimal pressure variations, revealing the amount of air leakage occurring in the duct system. Understanding this number allows you to pinpoint problem areas, assess needed improvements, and confirm whether your home satisfies local energy code requirements in Mechanicsville, PA.

Cost of Excessive Duct Leakage

If you’re dealing with rising utility bills, inconsistent room temperatures, or repeated HVAC issues, duct leakage could be the reason. According to ENERGY STAR, the majority of homes lose 20% to 30% of conditioned air through duct leaks. When your system pulls in hot or cold outdoor air, the HVAC unit has to work harder, driving up energy usage and reducing comfort indoors.

Overworked equipment also puts extra stress on the system, resulting in breakdowns and increased repair costs. Proper duct sealing helps preserve the long-term efficiency of your HVAC system, boosting its lifespan and cutting down on regular maintenance needs.

Duct leaks can also draw in dust, mold spores, unwanted moisture, and other harmful contaminants. This can aggravate allergies, lower indoor air quality, and eventually lead to costly structural damage hidden behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC requires new homes to have fully sealed duct systems using modern, energy-efficient materials such as mastic, foil tape, and insulation. But what about leaks that are hidden far behind walls or ceilings?

Aerosol sealing technology (AeroSeal) is one way to reach hidden openings inside ductwork. To set up this method, all vents are sealed off except for a single access point. The HVAC system is isolated, and a machine is fitted to the duct system. It pressurizes the ducts and emits a fine aerosolized sealant designed to fill small leaks unreachable with standard sealing.

This method works very well for small to medium leaks. However, larger openings may still need to be sealed manually with mastic and tape. Technicians conduct a duct leakage test before and after aerosol sealing to measure how much the leakage has been reduced and ensure the treatment is successful.

Common Areas of Duct Leakage

The most typical place for ducts to lose air is at the joints. Ductwork consists of different metal sections pressed together with tight fittings and metal bands, yet these joints are not usually airtight.

As your HVAC system moves through annual heating and cooling cycles, the ductwork expands and then contracts. Over time, this movement causes joints to lose their seal, creating gaps and leaks — making a duct leakage test valuable for any home in Mechanicsville, PA, whether new or old.

Many energy auditors look for leaks by feeling the ducts and using a small tool to evaluate how wide the gaps at the joints are. If your duct system was not sealed with mastic and approved tape, there’s a high likelihood that air is leaking.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system has to measure below 4 CFM per 100 square feet with the air handler installed, or 3 CFM per 100 square feet without the air handler. For new construction, a duct leakage test must be successfully passed before the home can obtain an occupancy certificate.

If your home in Mechanicsville, PA is unable to pass a duct leakage test, you are probably spending too much on heating and cooling — while your HVAC equipment endures long-term stress. Meeting the 3–4 CFM requirement is essential not only for code compliance but also for protecting your home’s energy efficiency and comfort.

Your technician will also advise you on the best ways to address leakage issues so you can pass the test, reduce utility bills, and enhance your home’s efficiency.

Local Energy Audits — affordable duct leakage test in Mechanicsville, PA

Local Energy Audits proudly serves customers throughout Mechanicsville, PA and surrounding areas. We specialize in locating duct leakage and energy inefficiencies with our blower door and duct leakage tests. Whether it’s a new build or an existing home, we’re here to help.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins with duct mask tape being placed on all ducts and registers on both the supply and return sides.

After the registers are sealed, we attach our duct tester to the system’s unit or to the main return.

The ducts are then reduced to a depressurized state of 25 Pascals. With them depressurized, the nanometer gives us the duct leakage reading.

Schedule Your Duct Leakage Test in Mechanicsville, PA

Ensure your HVAC system maintains strong efficiency, meets code requirements, and performs reliably with trusted duct leakage test in Mechanicsville, PA. Whether you’re a homeowner aiming for better comfort or a contractor completing final approval, our certified team ensures fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and give on-site guidance to help you pass your test, minimize energy waste, and support the long-term health of your HVAC system.

Serving homeowners, builders, and contractors across Mechanicsville, PA with dependable and energy-efficient testing solutions.