Duct Leakage Test in Audubon, PA

Keep your HVAC system running at peak efficiency and in full compliance with local codes through expert duct leakage test in Audubon, PA. Our certified technicians trace and measure duct leaks, supporting homeowners and builders in enhancing comfort, lowering energy waste, and staying compliant with state codes.

Why Duct Leakage Test is Important In Audubon, PA

Across different states and municipalities, the 2015 IECC, International Energy Conservation Code regulates single-family structures, and the 2018 International Energy Conservation Code is used for multi-family structures. The change will have some significant implications for home builders and HVAC contractors operating in the state. A Duct Leakage Test along with the required Blower Door Test must now be conducted on any newly built or remodeled home as per the 2015 regulations. Did you know that ductwork often causes some of the highest levels of air leakage in homes throughout Pennsylvania, New Jersey, and Delaware? Leaked air can cause your energy bills to rise, strain your HVAC system, and move dust and insulation around your living spaces. This makes duct leakage test essential for both new and older homes. Continue reading to understand why duct leakage test matters and how it can benefit you.

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How a Duct Leakage Test Is Conducted

To perform a duct leakage test in Audubon, PA, the technician begins by sealing every supply and return register except for the primary return or air handler unit. A calibrated duct blaster is then secured to the opening. Its function is to depressurize the duct system, creating conditions that highlight any escaping air.

The duct blaster collaborates with a precision pressure sensor to evaluate airflow and locate leaks throughout the ductwork without disturbing your household. A duct leakage test — often described as a duct blaster test — identifies leaking areas in your ducts so you can determine the most efficient sealing fix.

duct leakage test is efficient, mess-free, and completely non-intrusive for residents. Most tests in Audubon, PA require only 30 to 60 minutes, yet the upgrades can improve your home’s comfort and efficiency well into the future.

How to Measure Duct Leakage

Duct leakage is rated in cubic feet per minute (CFM) per 100 square feet of the home’s conditioned zone. Your technician uses a nanometer to measure tiny pressure differences, making it possible to determine how much air the ducts are losing. Understanding this number lets you identify inefficiencies, weigh improvement options, and confirm your home’s compliance with local energy code requirements in Audubon, PA.

Cost of Excessive Duct Leakage

If you’re seeing higher energy bills, irregular heating or cooling, or frequent HVAC malfunctions, duct leakage may be at fault. According to ENERGY STAR, the typical home loses between 20% and 30% of its conditioned air due to duct leaks. Outside air that’s too hot or too cold entering your system strains your HVAC, resulting in higher energy consumption and less comfort.

Overworked equipment also leads to more breakdowns and costly repairs. Proper duct sealing helps ensure the long-term stability of your HVAC system, extending its lifespan and reducing future maintenance work.

Duct leaks can also bring dust, mold spores, excess moisture, and other impurities into the duct system. This can worsen allergies, reduce indoor air quality, and even cause expensive structural damage behind walls or ceilings over time.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC states that new homes must have duct systems sealed completely with energy-efficient products such as mastic, foil tape, and insulation. But what should you do when leaks are located deep within your walls or ceilings?

Aerosol sealing technology (AeroSeal) gives technicians a way to reach concealed duct leaks without opening walls or ceilings. To initiate this method, technicians seal every vent except one access point. The HVAC system is isolated, and a machine is connected to the ductwork. It pressurizes the ducts and circulates a fine aerosolized sealant that locates and fills tiny leaks beyond the reach of typical sealing.

This method is highly effective for small to medium leaks. However, large openings may still require manual sealing with mastic and tape. Technicians complete a duct leakage test before and after aerosol sealing to track leakage reduction and confirm the treatment’s success.

Common Areas of Duct Leakage

The most usual spot for duct air leakage is the joints. Ductwork is composed of various metal pieces pressed together using tight fittings and metal bands, but these seals are hardly ever fully airtight.

As your HVAC system heats and cools throughout the year, the ducts expand and contract. Over time, this movement leads to joint loosening, generating gaps and leaks — a clear reason duct leakage test is recommended for new and older homes in Audubon, PA.

Many energy auditors look for duct leakage by running their hands along the ducts and using a small tool to measure the width of gaps at the joints. If your duct system was not sealed with mastic and approved tape, there’s a high likelihood that air is leaking.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system should come out under 4 CFM per 100 square feet in tests with the air handler, or 3 CFM per 100 square feet without the air handler. For new construction, homes are required to pass a duct leakage test before an occupancy certificate can be issued.

If your home in Audubon, PA is unable to pass a duct leakage test, you are probably spending too much on heating and cooling — while your HVAC equipment endures long-term stress. Meeting the 3–4 CFM requirement is necessary not only for meeting code standards but also for ensuring strong energy efficiency and indoor comfort.

Your technician will also offer specialized recommendations to repair leakage issues so you can meet passing requirements, reduce utility bills, and improve your home’s performance.

Local Energy Audits — affordable duct leakage test in Audubon, PA

Local Energy Audits proudly supports customers throughout Audubon, PA and the areas nearby. We specialize in evaluating duct leakage and energy inefficiencies with blower door and duct leakage tests. Whether you’re developing a new home or enhancing an older one, we’re here to help.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins by closing off every duct and register with duct mask tape across both the supply and return sides.

After the registers are sealed, we connect the duct tester either to the HVAC unit itself or a central return.

The ducts are then depressurized to a Pascal of 25. With the ducts depressurized we can use the nanometer to get a reading of the duct leakage.

Schedule Your Duct Leakage Test in Audubon, PA

Ensure your HVAC system reaches optimal efficiency, satisfies code standards, and performs smoothly with expert duct leakage test in Audubon, PA. Whether you’re a homeowner aiming for better comfort or a contractor completing final approval, our certified team ensures fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and provide on-site assistance to help you pass your test, cut down on energy waste, and extend the long-term health of your HVAC system.

Serving homeowners, builders, and contractors across Audubon, PA with dependable and energy-efficient testing solutions.