Duct Leakage Test in Passaic, NJ

How a Duct Leakage Test Is Conducted

To begin a duct leakage test in Passaic, NJ, your technician will seal off all supply and return registers except for the main return or the air handler. A duct blaster, designed as a calibrated testing fan, is then attached to the duct system. Its purpose is to depressurize the ducts and uncover leak points.

The duct blaster system, along with a precision pressure sensor, measures airflow and highlights leaks in the ductwork without inconveniencing you at home. A duct leakage test — sometimes referred to as a duct blaster test — uncovers air leaks in your ductwork so you can determine the ideal sealing approach.

duct leakage test is fast, debris-free, and completely resident-friendly. Most tests in Passaic, NJ are performed within 30 to 60 minutes, and the positive impact on comfort and efficiency can remain for years.

How to Measure Duct Leakage

Duct leakage is evaluated in cubic feet per minute (CFM) per 100 square feet of conditioned space inside the home. Your technician uses a nanometer to detect pressure variations, helping quantify the amount of duct leakage. Understanding this number helps you identify problem areas, evaluate potential improvements, and determine whether your home meets local energy code requirements in Passaic, NJ.

Cost of Excessive Duct Leakage

If high utility expenses, irregular temperatures, or repeated HVAC troubles sound familiar, duct leakage might be the root cause. According to ENERGY STAR, an average home’s ductwork loses 20% to 30% of conditioned air through leaks. Air from outside—whether hot or cold—entering your system forces your HVAC to work harder, increasing utility bills and reducing indoor comfort.

Overworked equipment also puts extra stress on the system, resulting in breakdowns and increased repair costs. Proper duct sealing helps promote the long-term integrity of your HVAC system, extending its lifespan and limiting continued maintenance needs.

Duct leaks can also let dust, mold spores, moisture, and other pollutants enter the duct system. This can make allergies more severe, reduce the quality of indoor air, and produce costly structural harm behind walls or ceilings as time progresses.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC calls for new homes to include duct systems that are completely sealed using efficient materials such as mastic, foil tape, and insulation. But what about leaks that occur deep behind walls or ceilings out of sight?

Aerosol sealing technology (AeroSeal) can identify and seal leaks that lie deep inside ductwork. To execute this method, all vents are sealed shut except a single access point. The HVAC system is isolated, and a machine is attached to the duct network. It pressurizes the ducts and applies a fine aerosol sealant that fills tiny openings where standard sealing cannot reach.

This method handles small to medium leaks very effectively. However, large openings may still require traditional mastic and tape sealing. Technicians conduct a duct leakage test before and after aerosol sealing to measure how much the leakage has been reduced and ensure the treatment is successful.

Common Areas of Duct Leakage

The most common location for air leakage in ducts is the joints. Ductwork includes several metal sections pressed together with tight fittings and metal bands, but those connections are almost never airtight.

As your HVAC system moves through annual heating and cooling cycles, the ductwork expands and then contracts. Over time, this movement shifts and loosens the joints, resulting in gaps and leaks — which is why all homes in Passaic, NJ, new or older, benefit from duct leakage test.

Many energy auditors locate duct leakage by touching the ductwork and using a small tool to measure the width of separation between joints. If your duct system has not received sealing with mastic and approved tape, leakage is very probable.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system must remain below 4 CFM per 100 square feet with the air handler installed, or 3 CFM per 100 square feet if the air handler is missing. For new construction, an occupancy certificate cannot be issued unless the home passes a duct leakage test.

If your home in Passaic, NJ doesn’t pass a duct leakage test, chances are you’re paying more for heating and cooling — and adding long-term stress to your HVAC equipment. Meeting the 3–4 CFM requirement is important not only for the inspector, but also for maximizing energy efficiency and comfort in your home.

Your technician will also provide professional insights on resolving leakage issues so you can achieve a passing score, lower your utility costs, and optimize home performance.

Local Energy Audits — affordable duct leakage test in Passaic, NJ

Local Energy Audits proudly provides service to homeowners and builders throughout Passaic, NJ and the surrounding region. We specialize in identifying duct leakage and energy inefficiencies using blower door tests and duct leakage tests. Whether you’re building a new home or improving an existing one, we’re here to help.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.