Duct Leakage Test in Sayreville, NJ

Make sure your HVAC system is performing efficiently and meeting local standards with thorough duct leakage test in Sayreville, NJ. Our certified technicians inspect and measure air leakage in ductwork, enabling homeowners and builders to boost comfort, prevent energy waste, and adhere to state guidelines.

Why Duct Leakage Test is Important In Sayreville, NJ

States and municipalities have put in place the 2015 IECC, International Energy Conservation Code for single-family projects and the 2018 International Energy Conservation Code for multi-family projects. The change will lead to several key implications for home builders and HVAC contractors working across the state. A Duct Leakage Test alongside a Blower Door Test must now be completed in newly constructed or remodeled homes to meet the 2015 regulatory standards. Did you know that ducts are one of the primary sources of air leakage in homes throughout Pennsylvania, New Jersey, and Delaware? Leaked air can drive up your utility costs, tax your HVAC equipment, and circulate insulation debris and dust throughout your home. This makes duct leakage test a crucial step for maintaining comfort in new and old homes alike. Continue reading to learn why duct leakage test is valuable and how it benefits you.

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How a Duct Leakage Test Is Conducted

To initiate testing, your technician will seal all supply and return registers except for the main return or air handler during a duct leakage test in Sayreville, NJ. A calibrated duct blaster is then mounted to the opening. By depressurizing the duct system, it creates ideal conditions for detecting air leaks.

The duct blaster teams up with a precision pressure sensor to measure airflow accurately and locate duct leaks without affecting your home. A duct leakage test — sometimes known as a duct blaster test — shows exactly where your ducts are leaking air so you can apply the right sealing fixes.

duct leakage test is efficient, clean, and performed without bothering residents. Most tests in Sayreville, NJ take between 30 and 60 minutes, and the improvements they deliver can elevate comfort and efficiency for years ahead.

How to Measure Duct Leakage

Duct leakage is measured in cubic feet per minute (CFM) per 100 square feet of conditioned space. Your technician uses a nanometer to identify pressure differences, which provide a clear picture of how much air is leaking from the ductwork. Understanding this number helps you reveal problem areas, consider enhancement strategies, and validate that your home meets local energy code requirements in Sayreville, NJ.

Cost of Excessive Duct Leakage

If your utility bills keep climbing, temperatures vary from room to room, or your HVAC needs constant fixing, duct leakage may be the cause. According to ENERGY STAR, duct leakage causes homeowners to lose 20%–30% of their conditioned air on average. Air entering from outside—whether warm or cold—makes your HVAC operate harder, causing energy costs to climb and comfort to decrease.

Overworked equipment also triggers more mechanical failures and costly service calls. Proper duct sealing helps protect and extend the long-term lifespan of your HVAC system, minimizing the need for repeated maintenance.

Duct leaks can also let in dust, mold spores, added moisture, and other harmful contaminants. This can worsen allergy conditions, affect indoor air quality, and result in costly damage forming behind walls or ceilings over time.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC requires that all new homes feature fully sealed duct systems utilizing updated, energy-efficient materials like mastic, foil tape, and insulation. But what do you do about leaks that sit deep within walls or ceilings?

Aerosol sealing technology (AeroSeal) is one way to reach hidden openings inside ductwork. To perform this method, all vents are sealed off except for one access point. The HVAC system is isolated, and a machine is connected to the duct system. It pressurizes the ducts and distributes an ultra-fine aerosol sealant to fill small gaps and holes that manual sealing methods can’t access.

This method is ideal for small to medium leaks. However, any large openings will still need manual sealing with mastic and tape. Technicians conduct a duct leakage test before and after aerosol sealing to measure how much the leakage has been reduced and ensure the treatment is successful.

Common Areas of Duct Leakage

The most typical place where ducts leak air is at their joints. Ductwork is built from multiple metal sections pressed tightly with fittings and metal bands, yet these joints are rarely airtight.

As your HVAC system cycles through heating and cooling each year, the ducts naturally expand and contract. Over time, this movement causes joints to lose their seal, creating gaps and leaks — making a duct leakage test valuable for any home in Sayreville, NJ, whether new or old.

Many energy auditors check for leaks by feeling along the ductwork and using a small tool to gauge the size of gaps between joints. If your duct system is unsealed with mastic and approved tape, air leakage is almost certainly occurring.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system is required to measure under 4 CFM per 100 square feet with the air handler installed, or 3 CFM per 100 square feet when it isn’t installed. For new construction, a duct leakage test must be successfully passed before the home can obtain an occupancy certificate.

If your home in Sayreville, NJ fails a duct leakage test, you are probably spending more than you should on heating and cooling — while also putting long-term stress on your HVAC system. Meeting the 3–4 CFM requirement is essential not only for code compliance but also for protecting your home’s energy efficiency and comfort.

Your technician will also provide expert strategies to address leakage concerns, helping you achieve a passing score, bring down utility bills, and boost home efficiency.

Local Energy Audits — affordable duct leakage test in Sayreville, NJ

Local Energy Audits is proud to work with customers in Sayreville, NJ and all nearby areas. We specialize in testing for duct leakage and energy inefficiencies using blower door and duct leakage methods. Whether you’re building from scratch or upgrading your home, we’re here to assist.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins with sealing each duct and register using duct mask tape on the supply and return sides.

After the registers are sealed, we position the duct tester on the HVAC unit or on a primary return.

The ducts are then brought to a depressurized pressure of 25 Pascals. Once depressurized, we use the nanometer for a leakage reading.

Schedule Your Duct Leakage Test in Sayreville, NJ

Ensure your HVAC system stays efficient, compliant, and operating at peak performance with expert duct leakage test in Sayreville, NJ. Whether you’re a homeowner improving comfort or a contractor completing a final inspection, our certified team provides fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and provide on-site guidance to help you pass your test, cut energy waste, and safeguard the long-term health of your HVAC system.

📞 Call 888-213-3975 ✉️ Request a Quote

Serving homeowners, builders, and contractors across Sayreville, NJ with dependable and energy-efficient testing solutions.