Duct Leakage Test in Hawthorne, NJ

Confirm your HVAC system’s efficiency and meet local inspection standards with professional duct leakage test in Hawthorne, NJ. Our certified technicians identify and measure air leaks in ductwork to help homeowners and builders improve comfort, reduce energy waste, and achieve compliance with state requirements.

Why Duct Leakage Test is Important In Hawthorne, NJ

States and municipalities have put in place the 2015 IECC, International Energy Conservation Code for single-family projects and the 2018 International Energy Conservation Code for multi-family projects. The change will carry significant implications for home builders and HVAC contractors serving communities in the state. A Duct Leakage Test as well as a Blower Door Test in newly constructed or remodeled homes is now required in accordance with the 2015 regulations. Did you know that improperly sealed ducts account for a major portion of air leakage in homes across Pennsylvania, New Jersey, and Delaware? Leaked air can boost your energy bills, overload your HVAC system, and send dust and insulation particles throughout your home. This makes duct leakage test an essential part of maintaining both new and older homes. Keep reading to discover why duct leakage test is important and how it can support your home.

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How a Duct Leakage Test Is Conducted

To begin performing a duct leakage test in Hawthorne, NJ, your technician closes off all supply and return registers except the main return or air handler system. A duct blaster, designed as a calibrated testing fan, is then attached to the duct system. Its purpose is to depressurize the ducts and uncover leak points.

The duct blaster teams up with a precision pressure sensor to measure airflow accurately and locate duct leaks without affecting your home. A duct leakage test — also referred to as a duct blaster test — highlights where air is leaking from your ducts to help you choose the proper sealing method.

duct leakage test is prompt, clean, and does not interrupt residents’ activities. Most tests in Hawthorne, NJ take 30 to 60 minutes to complete, and the benefits to comfort and efficiency can endure for years.

How to Measure Duct Leakage

Duct leakage is assessed using cubic feet per minute (CFM) per 100 square feet of conditioned space. Your technician uses a nanometer to detect small pressure differences, which indicate how much air is leaking through the ducts. Understanding this number helps you recognize where issues exist, plan meaningful improvements, and check your home against local energy code requirements in Hawthorne, NJ.

Cost of Excessive Duct Leakage

If your energy bills are unusually high, your rooms feel unevenly heated or cooled, or your HVAC system needs frequent repairs, duct leakage could be the issue. According to ENERGY STAR, a large portion of homes lose between 20% and 30% of conditioned air due to leaky ducts. Outside hot or cold air leaking into your system puts extra strain on your HVAC unit, raising energy bills and decreasing comfort.

Overworked equipment also brings more system failures and higher repair expenses. Proper duct sealing helps promote the long-term integrity of your HVAC system, extending its lifespan and limiting continued maintenance needs.

Duct leaks can also introduce dust, mold spores, moisture, and additional contaminants into the duct system. This can amplify allergy problems, impact air quality indoors, and slowly create costly structural damage behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC requires newly built homes to install fully sealed duct systems using advanced materials like mastic, foil tape, and quality insulation. But what about leaks that lie far within enclosed wall or ceiling spaces?

Aerosol sealing technology (AeroSeal) enables effective sealing of leaks hidden inside ducts. To perform the technique, all vents are sealed except a single access opening. The HVAC system is isolated, and a machine is hooked into the duct system. It pressurizes the ducts and applies a fine aerosol sealant that fills tiny openings where standard sealing cannot reach.

This method provides strong results for small and medium leaks. However, significant openings may still require mastic and tape by hand. Technicians do a duct leakage test before and after aerosol sealing to calculate how much leakage has been reduced and validate the results.

Common Areas of Duct Leakage

The most common point where ducts leak air is along the joints. Ductwork is made from multiple metal pieces pressed together with tight fittings and metal bands, but these connections are rarely completely airtight.

As your HVAC system shifts between hot and cold cycles all year long, the ductwork expands and contracts. Over time, this movement leads to joint loosening, generating gaps and leaks — a clear reason duct leakage test is recommended for new and older homes in Hawthorne, NJ.

Many energy auditors detect leaks by checking the duct surfaces by hand and using a small tool to measure joint gap width. If your duct system is unsealed with mastic and approved tape, air leakage is almost certainly occurring.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system should stay under 4 CFM per 100 square feet with the air handler attached, or 3 CFM per 100 square feet without it. For new construction, a passing duct leakage test is a required step before final occupancy certification can be awarded.

If your home in Hawthorne, NJ does not pass its duct leakage inspection, you’re likely paying higher heating and cooling bills — and stressing your HVAC system over time. Meeting the 3–4 CFM requirement is needed not only for passing inspections, but also for improving home comfort and energy efficiency.

Your technician will also offer expert guidance on fixing leakage problems so you can earn a passing score, reduce utility costs, and enhance your home’s overall performance.

Local Energy Audits — affordable duct leakage test in Hawthorne, NJ

Local Energy Audits proudly offers services throughout Hawthorne, NJ and neighboring areas. We specialize in assessing duct leakage and energy inefficiencies with blower door tests and duct leakage tests. Whether it’s a new build or a current home, we’re here to support you.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins by sealing all the ducts and registers with duct mask tape on both the supply and return side.

After the registers are sealed, we secure the duct tester to the HVAC unit or to a main return.

The ducts are then depressurized to 25 Pascals. At that point, the nanometer allows us to get an accurate duct leakage measurement.

Schedule Your Duct Leakage Test in Hawthorne, NJ

Ensure your HVAC system reaches optimal efficiency, satisfies code standards, and performs smoothly with expert duct leakage test in Hawthorne, NJ. Whether you’re a homeowner looking for improved comfort or a contractor preparing for a final inspection, our certified team provides fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and give on-site support to help you pass your test, limit wasted energy, and strengthen the long-term health of your HVAC system.

Serving homeowners, builders, and contractors across Hawthorne, NJ with dependable and energy-efficient testing solutions.