Duct Leakage Test in Phillipsburg, NJ

Make sure your HVAC system is performing efficiently and meeting local standards with thorough duct leakage test in Phillipsburg, NJ. Our certified technicians evaluate and measure air leaks in duct systems, helping homeowners and builders enhance comfort, decrease energy loss, and comply with state rules.

Why Duct Leakage Test is Important In Phillipsburg, NJ

Many states and municipalities enforce the 2015 IECC, International Energy Conservation Code for single-family properties and the 2018 International Energy Conservation Code for multi-family developments. The change will generate several impactful implications for home builders and HVAC contractors operating statewide. A Duct Leakage Test paired with a Blower Door Test is now expected for newly constructed and remodeled homes in accordance with the 2015 code requirements. Did you know that leaking ducts are a widespread cause of air loss in homes across Pennsylvania, New Jersey, and Delaware? Leaked air can result in higher utility costs, extra load on your HVAC system, and dust and insulation traveling throughout your home. This makes duct leakage test beneficial for all homes, new or old. Keep reading to find out why duct leakage test is essential and how it can improve your home.

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How a Duct Leakage Test Is Conducted

To begin performing a duct leakage test in Phillipsburg, NJ, your technician closes off all supply and return registers except the main return or air handler system. A specially calibrated duct blaster fan is then secured to the opening. Its job is to depressurize the duct system, allowing air leaks to reveal themselves clearly.

The duct blaster functions with a precision pressure sensor to analyze airflow and spot leaks in the duct system without affecting your home’s comfort. A duct leakage test — sometimes called a duct blaster test — reveals where your ducts are losing air so you can determine the most effective sealing solutions.

duct leakage test is straightforward, clean, and designed to be non-intrusive for residents. Most tests in Phillipsburg, NJ take between 30 and 60 minutes, and the improvements they deliver can elevate comfort and efficiency for years ahead.

How to Measure Duct Leakage

Duct leakage is expressed in cubic feet per minute (CFM) per 100 square feet of the home’s conditioned area. Your technician uses a nanometer to identify subtle pressure differences, helping determine how much air is leaking from the ducts. Understanding this number helps you uncover weak points, analyze opportunities for upgrades, and check whether your home follows local energy code requirements in Phillipsburg, NJ.

Cost of Excessive Duct Leakage

If you notice high energy costs, hot and cold spots, or ongoing HVAC repairs, duct leakage might be the underlying problem. According to ENERGY STAR, a large portion of homes lose between 20% and 30% of conditioned air due to leaky ducts. When your system pulls in hot or cold outdoor air, the HVAC unit has to work harder, driving up energy usage and reducing comfort indoors.

Overworked equipment also heightens the chance of system failures and expensive repairs. Proper duct sealing helps keep your HVAC system healthy over the long run, prolonging its lifespan and lowering continued maintenance needs.

Duct leaks can also draw in dust, mold spores, unwanted moisture, and other harmful contaminants. This can escalate allergies, lower the overall air quality indoors, and lead to costly damage behind walls or ceilings over time.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC enforces that new homes incorporate fully sealed ducts made with modern, energy-efficient materials including mastic, foil tape, and insulation. But what happens when leaks are trapped deep inside wall or ceiling cavities?

Aerosol sealing technology (AeroSeal) provides a way to seal concealed openings inside the duct system. To start this method, all vents are blocked except for one access location. The HVAC system is isolated, and a machine is attached to the ducts. It pressurizes the ducts and sends out a fine aerosol mist that seals tiny openings traditional sealing cannot reach.

This method works best for small to medium leaks. However, large openings usually require traditional manual sealing using mastic and tape. Technicians administer a duct leakage test prior to and following aerosol sealing to measure leakage changes and ensure the method was successful.

Common Areas of Duct Leakage

The most likely place for ducts to leak air is through their joints. Ductwork involves multiple metal pieces pressed together with secure fittings and metal bands, yet these connections are rarely perfectly airtight.

As your HVAC system provides heating and cooling year-round, the ducts repeatedly expand and contract. Over time, this movement causes joints to lose their seal, creating gaps and leaks — making a duct leakage test valuable for any home in Phillipsburg, NJ, whether new or old.

Many energy auditors detect leaks by checking the duct surfaces by hand and using a small tool to measure joint gap width. If your duct system lacks proper sealing with mastic and approved tape, there is a high chance that leakage is taking place.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system should come out under 4 CFM per 100 square feet in tests with the air handler, or 3 CFM per 100 square feet without the air handler. For new construction, you must pass a duct leakage test before the home can be approved for an occupancy certificate.

If your home in Phillipsburg, NJ fails a duct leakage test, you are probably spending more than you should on heating and cooling — while also putting long-term stress on your HVAC system. Meeting the 3–4 CFM requirement is needed not only for passing inspections, but also for improving home comfort and energy efficiency.

Your technician will also give professional advice on resolving leakage issues to help you achieve a passing score, cut down utility bills, and boost your home’s performance.

Local Energy Audits — affordable duct leakage test in Phillipsburg, NJ

Local Energy Audits is honored to serve customers in Phillipsburg, NJ and all surrounding areas. We specialize in detecting duct leakage and energy inefficiencies using blower door and duct leakage test. Whether you’re building new or enhancing your current home, we’re here to support you.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins by taping off all ducts and registers with duct mask tape on the supply and return sides.

After the registers are sealed, we hook the duct tester to the HVAC unit or a main return.

The ducts are then taken down to 25 Pascals. With the ducts depressurized, the nanometer is used to determine the leakage level.

Schedule Your Duct Leakage Test in Phillipsburg, NJ

Ensure your HVAC system operates efficiently, stays compliant, and performs at peak levels with certified duct leakage test in Phillipsburg, NJ. Whether you’re a homeowner working to improve comfort or a contractor closing out a project with a final inspection, our certified team provides fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and offer expert on-site guidance to help you pass your test, improve energy efficiency, and protect the long-term health of your HVAC system.

Serving homeowners, builders, and contractors across Phillipsburg, NJ with dependable and energy-efficient testing solutions.