Duct Leakage Test in Middlesex, NJ

Ensure proper HVAC performance and code compliance by scheduling professional duct leakage test in Middlesex, NJ. Our certified technicians identify and measure air leaks in ductwork to help homeowners and builders improve comfort, reduce energy waste, and achieve compliance with state requirements.

Why Duct Leakage Test is Important In Middlesex, NJ

States and municipalities have standardized around the 2015 IECC, International Energy Conservation Code for single-family builds and the 2018 International Energy Conservation Code for multi-family builds. The change will result in several substantial implications for home builders and HVAC contractors engaged in work across the state. A Duct Leakage Test as well as a Blower Door Test in newly constructed or remodeled homes is now required in accordance with the 2015 regulations. Did you know that improperly sealed ducts account for a major portion of air leakage in homes across Pennsylvania, New Jersey, and Delaware? Leaked air can push your energy bills higher, pressure your HVAC system, and spread dust and insulation inside your house. This makes duct leakage test essential for both new and older homes. Continue reading to understand why duct leakage test matters and how it can benefit you.

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How a Duct Leakage Test Is Conducted

To start conducting a duct leakage test in Middlesex, NJ, the technician seals all supply and return registers other than the main return or the air handler. A specially calibrated duct blaster is then installed onto the opening. The fan lowers the pressure inside the ducts, helping reveal any leakage points.

The duct blaster operates alongside a precision pressure sensor to track airflow and identify duct leaks without disrupting your home. A duct leakage test — widely known as a duct blaster test — pinpoints air leakage in your ducts so you can choose the best sealing methods.

duct leakage test is fast, debris-free, and completely resident-friendly. Most tests in Middlesex, NJ take 30 to 60 minutes to complete, and the benefits to comfort and efficiency can endure for years.

How to Measure Duct Leakage

Duct leakage is quantified in cubic feet per minute (CFM) for each 100 square feet of conditioned living space. Your technician uses a nanometer to identify pressure differences, which provide a clear picture of how much air is leaking from the ductwork. Understanding this number helps you uncover weak points, analyze opportunities for upgrades, and check whether your home follows local energy code requirements in Middlesex, NJ.

Cost of Excessive Duct Leakage

If your utility bills keep climbing, temperatures vary from room to room, or your HVAC needs constant fixing, duct leakage may be the cause. According to ENERGY STAR, an average home’s ductwork loses 20% to 30% of conditioned air through leaks. Hot or cold outdoor air infiltrating your system makes your HVAC system work overtime, which boosts energy costs and reduces comfort.

Overworked equipment also contributes to repeated breakdowns and pricey repairs. Proper duct sealing helps maintain the long-term health of your HVAC system, extending its lifespan and reducing ongoing maintenance needs.

Duct leaks can also let dust, mold spores, moisture, and other pollutants enter the duct system. This can trigger more severe allergies, diminish indoor air quality, and create expensive structural problems behind walls or ceilings over time.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC ensures that new homes are built with duct systems sealed entirely using efficient materials such as mastic, foil tape, and insulation. But what about leaks that occur deep behind walls or ceilings out of sight?

Aerosol sealing technology (AeroSeal) is designed to reach and seal hidden gaps throughout the duct system. To use this method, technicians seal all vents except one access point. The HVAC system is isolated, and a machine is hooked up to the duct system. It pressurizes the ducts and distributes an ultra-fine aerosol sealant to fill small gaps and holes that manual sealing methods can’t access.

This method seals small to medium leaks effectively. However, large gaps may still call for manual sealing using mastic and tape. Technicians test the ducts for leakage before and after aerosol sealing to determine the reduction level and verify success.

Common Areas of Duct Leakage

The most common leakage area in duct systems is the joints. Ductwork involves numerous metal parts pressed together with tight fittings and metal bands, but these connections are almost never fully airtight.

As your HVAC system adjusts temperatures throughout the year, the ducts go through expansion and contraction. Over time, this movement leads the joints to loosen, resulting in gaps and leaks — making a duct leakage test important for new and older homes in Middlesex, NJ.

Many energy auditors look for leaks by feeling the ducts and using a small tool to evaluate how wide the gaps at the joints are. If your duct system has not been sealed with mastic and approved tape, there is a high chance that leakage is occurring.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system has to be under 4 CFM per 100 square feet when the air handler is in place, or 3 CFM per 100 square feet without it installed. For new construction, builders must ensure the home passes a duct leakage test before an occupancy certificate is granted.

If your home in Middlesex, NJ falls short in a duct leakage test, you are probably paying extra for heating and cooling — and placing lasting pressure on your HVAC equipment. Meeting the 3–4 CFM requirement is crucial not only for passing code but also for maintaining your home’s overall energy efficiency and comfort.

Your technician will also give expert suggestions on correcting leakage issues, allowing you to pass the test, lower utility expenses, and improve your home’s overall efficiency.

Local Energy Audits — affordable duct leakage test in Middlesex, NJ

Local Energy Audits proudly covers Middlesex, NJ and all nearby towns. We specialize in uncovering duct leakage and energy inefficiencies using both blower door tests and duct leakage tests. Whether you’re starting a new build or improving a current home, we’re here to assist.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins with sealing each duct and register using duct mask tape on the supply and return sides.

After the registers are sealed, we fasten the duct tester to the unit or to a main return.

The ducts are then depressurized to a level of 25 Pascals. Once depressurized, the nanometer provides an accurate duct leakage reading.

Schedule Your Duct Leakage Test in Middlesex, NJ

Ensure your HVAC system is operating efficiently, compliant with code, and performing optimally with high-quality duct leakage test in Middlesex, NJ. Whether you’re a homeowner aiming for better comfort or a contractor completing final approval, our certified team ensures fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and offer on-site guidance to help you pass your test, reduce energy waste, and protect the long-term health of your HVAC system.

Serving homeowners, builders, and contractors across Middlesex, NJ with dependable and energy-efficient testing solutions.