Duct Leakage Test in Saddle Brook, NJ

How a Duct Leakage Test Is Conducted

To initiate a duct leakage test in Saddle Brook, NJ, your technician seals all supply and return registers, leaving only the main return or air handler open. A duct blaster, designed as a calibrated testing fan, is then attached to the duct system. Its purpose is to depressurize the ducts and uncover leak points.

The duct blaster teams up with a precision pressure sensor to measure airflow accurately and locate duct leaks without affecting your home. A duct leakage test — often described as a duct blaster test — identifies leaking areas in your ducts so you can determine the most efficient sealing fix.

duct leakage test is efficient, mess-free, and completely non-intrusive for residents. Most tests in Saddle Brook, NJ are completed in roughly 30 to 60 minutes, and the resulting enhancements can support your home’s comfort and efficiency long-term.

How to Measure Duct Leakage

Duct leakage is quantified in cubic feet per minute (CFM) for each 100 square feet of conditioned living space. Your technician uses a nanometer to measure tiny pressure changes, revealing how much air is escaping through the ducts. Understanding this number helps you uncover weak points, analyze opportunities for upgrades, and check whether your home follows local energy code requirements in Saddle Brook, NJ.

Cost of Excessive Duct Leakage

If you’re dealing with rising utility bills, inconsistent room temperatures, or repeated HVAC issues, duct leakage could be the reason. According to ENERGY STAR, most households lose 20% to 30% of their heated or cooled air because of duct leaks. Air from outside—whether hot or cold—entering your system forces your HVAC to work harder, increasing utility bills and reducing indoor comfort.

Overworked equipment also makes breakdowns more common and repairs more expensive. Proper duct sealing helps ensure the long-term stability of your HVAC system, extending its lifespan and reducing future maintenance work.

Duct leaks can also cause dust, mold spores, and excess moisture — along with other contaminants — to infiltrate the duct system. This can increase allergy discomfort, degrade indoor air quality, and eventually cause expensive structural issues behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC requires newly built homes to install fully sealed duct systems using advanced materials like mastic, foil tape, and quality insulation. But what happens when air leaks are concealed deep in the walls or ceilings?

Aerosol sealing technology (AeroSeal) is an effective solution for reaching hidden ductwork leaks. To apply this method, every vent is sealed aside from one access point. The HVAC system is isolated, and a machine is connected to the ducts. It pressurizes the ducts and injects fine aerosol particles that seal tiny gaps and holes that typical sealing techniques miss.

This method provides strong results for small and medium leaks. However, significant openings may still require mastic and tape by hand. Technicians conduct duct leakage test before and after aerosol sealing to see how much the leakage dropped and ensure the treatment worked properly.

Common Areas of Duct Leakage

The most common spot where air escapes in duct systems is the joints. Ductwork features several metal pieces pressed together using tight fittings and metal bands, though these areas are seldom airtight.

As your HVAC system warms and cools over the seasons, the ductwork expands and then contracts. Over time, this movement causes the joints to loosen, opening gaps and leaks — making a duct leakage test beneficial for both new and older homes in Saddle Brook, NJ.

Many energy auditors test for duct leakage by feeling along the ducts and using a small tool to gauge how wide the gaps are at the joints. If your duct system does not include sealing with mastic and approved tape, leakage is highly likely.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system must remain below 4 CFM per 100 square feet with the air handler installed, or 3 CFM per 100 square feet if the air handler is missing. For new construction, you must pass a duct leakage test before the home can be approved for an occupancy certificate.

If your home in Saddle Brook, NJ doesn’t pass its duct leakage evaluation, you’re likely paying more for temperature control — and contributing to long-term HVAC strain. Meeting the 3–4 CFM requirement is essential not only for following building code, but for keeping your home comfortable and energy-efficient.

Your technician will also provide expert strategies to address leakage concerns, helping you achieve a passing score, bring down utility bills, and boost home efficiency.

Local Energy Audits — affordable duct leakage test in Saddle Brook, NJ

Local Energy Audits is honored to serve customers in Saddle Brook, NJ and all surrounding areas. We specialize in testing for duct leakage and energy inefficiencies using blower door and duct leakage methods. Whether you’re building from scratch or upgrading your home, we’re here to assist.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.