Duct Leakage Test in Chesterfield, NJ

How a Duct Leakage Test Is Conducted

To prepare for a duct leakage test in Chesterfield, NJ, the technician seals every supply and return register, leaving only the main return or air handler unsealed. A duct blaster — a specially calibrated fan — is then connected to the opening. It depressurizes the duct system to expose areas where air is leaking.

The duct blaster operates alongside a precision pressure sensor to track airflow and identify duct leaks without disrupting your home. A duct leakage test — sometimes referred to as a duct blaster test — uncovers air leaks in your ductwork so you can determine the ideal sealing approach.

duct leakage test is efficient, mess-free, and completely non-intrusive for residents. Most tests in Chesterfield, NJ are done within 30 to 60 minutes, with improvements that strengthen comfort and efficiency for years to come.

How to Measure Duct Leakage

Duct leakage is expressed in cubic feet per minute (CFM) per 100 square feet of the home’s conditioned area. Your technician uses a nanometer to identify pressure differences, which provide a clear picture of how much air is leaking from the ductwork. Understanding this number helps you identify problem areas, evaluate potential improvements, and determine whether your home meets local energy code requirements in Chesterfield, NJ.

Cost of Excessive Duct Leakage

If elevated utility bills, shifting temperatures, or repeated HVAC issues occur in your home, duct leakage may be the factor behind them. According to ENERGY STAR, many homes lose as much as 20% to 30% of conditioned air through duct leaks. Hot or cold outside air leaking in makes your HVAC system work more than it should, driving up energy costs and diminishing comfort.

Overworked equipment also accelerates wear and tear, resulting in more breakdowns and costly repairs. Proper duct sealing helps promote the long-term integrity of your HVAC system, extending its lifespan and limiting continued maintenance needs.

Duct leaks can also draw in dust, mold spores, unwanted moisture, and other harmful contaminants. This can heighten allergy issues, compromise indoor air quality, and slowly cause expensive structural damage behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC calls for new homes to include duct systems that are completely sealed using efficient materials such as mastic, foil tape, and insulation. But what about leaks that occur deep behind walls or ceilings out of sight?

Aerosol sealing technology (AeroSeal) is designed to reach and seal hidden gaps throughout the duct system. To execute this method, all vents are sealed shut except a single access point. The HVAC system is isolated, and a machine is attached to the duct network. It pressurizes the ducts and injects fine aerosol particles that seal tiny gaps and holes that typical sealing techniques miss.

This method works best for small to medium leaks. However, large openings usually require traditional manual sealing using mastic and tape. Technicians run leakage tests both before and after aerosol sealing to gauge how much air loss decreased and confirm proper results.

Common Areas of Duct Leakage

The most common area where ducts leak air is around the joints. Ductwork uses several metal parts pressed together with tight fittings and metal bands, though these points are rarely airtight.

As your HVAC system moves through annual heating and cooling cycles, the ductwork expands and then contracts. Over time, this movement causes the joints to loosen, opening gaps and leaks — making a duct leakage test beneficial for both new and older homes in Chesterfield, NJ.

Many energy auditors investigate duct leakage by running their hands over the ducts and using a small tool to determine the width of joint gaps. If your duct system does not include sealing with mastic and approved tape, leakage is highly likely.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system must read under 4 CFM per 100 square feet with the air handler installed, or 3 CFM per 100 square feet without the air handler. For new construction, obtaining an occupancy certificate requires passing a duct leakage test first.

If your home in Chesterfield, NJ does not meet duct leakage standards, you are likely overpaying for heating and cooling — and adding unnecessary strain to your HVAC equipment. Meeting the 3–4 CFM requirement is fundamental not only for code adherence but for boosting your home’s long-term efficiency and comfort.

Your technician will also offer expert guidance on fixing leakage problems so you can earn a passing score, reduce utility costs, and enhance your home’s overall performance.

Local Energy Audits — affordable duct leakage test in Chesterfield, NJ

Local Energy Audits is proud to assist customers across Chesterfield, NJ and its surrounding communities. We specialize in uncovering duct leakage and energy inefficiencies using both blower door tests and duct leakage tests. Whether you’re starting a new build or improving a current home, we’re here to assist.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.