Duct Leakage Test in South Plainfield borough, NJ

How a Duct Leakage Test Is Conducted

To start the duct testing process in South Plainfield borough, NJ, the technician seals all supply and return registers except for the main return or the air handler. A duct blaster fan, carefully calibrated for accuracy, is then attached to the duct opening. It depressurizes the ductwork, allowing leaks to become more noticeable.

The duct blaster uses its precision pressure sensor partner to measure airflow and uncover duct leaks without causing any home disruption. A duct leakage test — often known as a duct blaster test — exposes duct air loss, allowing you to apply the most effective sealing techniques.

duct leakage test is swift, clean, and carried out with no disturbance to residents. Most tests in South Plainfield borough, NJ are completed in roughly 30 to 60 minutes, and the resulting enhancements can support your home’s comfort and efficiency long-term.

How to Measure Duct Leakage

Duct leakage is recorded in cubic feet per minute (CFM) per 100 square feet of the conditioned portion of the home. Your technician uses a nanometer to monitor tiny pressure fluctuations that indicate how much air is leaking through the ducts. Understanding this number helps you locate trouble spots, review possible upgrades, and see if your home complies with local energy code requirements in South Plainfield borough, NJ.

Cost of Excessive Duct Leakage

If you are experiencing high utility bills, uneven temperatures, or frequent HVAC repairs, duct leakage may be the cause. According to ENERGY STAR, homes with leaky ducts routinely lose 20% to 30% of conditioned air. Air from outside—whether hot or cold—entering your system forces your HVAC to work harder, increasing utility bills and reducing indoor comfort.

Overworked equipment also makes breakdowns more common and repairs more expensive. Proper duct sealing helps sustain your HVAC system’s long-term condition, increasing its operational lifespan and decreasing maintenance requirements.

Duct leaks can also enable dust, mold spores, elevated moisture, and unwanted contaminants to infiltrate the duct system. This can worsen allergies, reduce indoor air quality, and even cause expensive structural damage behind walls or ceilings over time.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC specifies that newly constructed homes must use fully sealed duct systems with modern, efficient materials such as mastic, foil tape, and insulation. But what happens when air leaks are concealed deep in the walls or ceilings?

Aerosol sealing technology (AeroSeal) reaches interior duct leaks that traditional sealing methods can’t access. To initiate this method, technicians seal every vent except one access point. The HVAC system is isolated, and a machine is connected to the ductwork. It pressurizes the ducts and emits a fine aerosolized sealant designed to fill small leaks unreachable with standard sealing.

This method is effective for addressing small to medium leaks. However, larger holes still need manual sealing with mastic and tape. Technicians conduct duct leakage test before and after aerosol sealing to see how much the leakage dropped and ensure the treatment worked properly.

Common Areas of Duct Leakage

The most frequent point of air leakage in ductwork is the joints. Multiple metal parts are pressed together using tight fittings and metal bands, although these junctions are seldom airtight.

As your HVAC system changes between heating and cooling during the year, the ducts naturally expand and shrink. Over time, this movement causes the joints to loosen, creating gaps and leaks — which is why a duct leakage test is recommended for both new and older homes in South Plainfield borough, NJ.

Many energy auditors examine duct leakage by touching the ducts and using a small tool to measure the gap width between joints. If your duct system was not sealed with mastic and approved tape, there’s a high likelihood that air is leaking.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system must read under 4 CFM per 100 square feet with the air handler installed, or 3 CFM per 100 square feet without the air handler. For new construction, a passing duct leakage test is essential before the home can qualify for an occupancy certificate.

If your home in South Plainfield borough, NJ cannot achieve a passing duct leakage score, you are likely wasting money on heating and cooling — and increasing wear on your HVAC system over time. Meeting the 3–4 CFM requirement is important not only for the inspector, but also for maximizing energy efficiency and comfort in your home.

Your technician will also provide skilled recommendations to resolve leakage problems so you can reach a passing score, decrease energy costs, and improve home performance.

Local Energy Audits — affordable duct leakage test in South Plainfield borough, NJ

Local Energy Audits proudly serves customers throughout South Plainfield borough, NJ and surrounding areas. We specialize in detecting duct leakage and reducing energy inefficiencies using blower door and duct leakage test. Whether you’re creating a new home or improving an existing one, we’re here to assist.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.