Duct Leakage Test in Boyertown, PA

Keep your HVAC system running at peak efficiency and in full compliance with local codes through expert duct leakage test in Boyertown, PA. Our certified technicians trace and measure duct leaks, supporting homeowners and builders in enhancing comfort, lowering energy waste, and staying compliant with state codes.

Why Duct Leakage Test is Important In Boyertown, PA

Many states and municipalities enforce the 2015 IECC, International Energy Conservation Code for single-family properties and the 2018 International Energy Conservation Code for multi-family developments. The change will carry significant implications for home builders and HVAC contractors serving communities in the state. A Duct Leakage Test plus a Blower Door Test are now compulsory in newly constructed or renovated homes according to the 2015 regulations. Did you know that ducts are a leading factor in home air leakage across Pennsylvania, New Jersey, and Delaware? Leaked air can escalate your energy costs, force your HVAC system to work harder, and move insulation and dust throughout your house. This makes duct leakage test highly important for homes of any age. Read on to learn why duct leakage test matters and the benefits you can gain.

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How a Duct Leakage Test Is Conducted

To get started with a duct leakage test in Boyertown, PA, the technician will block every supply and return register except the main return or air handler. A specially calibrated fan called a duct blaster is then connected to the opening. This fan depressurizes the duct system, making it easier to pinpoint exactly where air is leaking.

The duct blaster uses its precision pressure sensor partner to measure airflow and uncover duct leaks without causing any home disruption. A duct leakage test — sometimes labeled as a duct blaster test — finds where your ducts are leaking air so you can decide on the best sealing strategy.

duct leakage test is quick, neat, and intentionally non-intrusive for anyone living in the home. Most tests in Boyertown, PA are performed within 30 to 60 minutes, and the positive impact on comfort and efficiency can remain for years.

How to Measure Duct Leakage

Duct leakage is recorded in cubic feet per minute (CFM) per 100 square feet of the conditioned portion of the home. Your technician uses a nanometer to identify pressure differences, which provide a clear picture of how much air is leaking from the ductwork. Understanding this number allows you to identify concerns, evaluate upgrade opportunities, and determine whether your home fulfills local energy code requirements in Boyertown, PA.

Cost of Excessive Duct Leakage

If you’re encountering increased energy bills, temperature inconsistencies, or constant HVAC repairs, duct leakage could be the source. According to ENERGY STAR, an average home’s ductwork loses 20% to 30% of conditioned air through leaks. When outside hot or cold air seeps into your system, your HVAC must compensate, leading to higher energy costs and diminished comfort.

Overworked equipment also brings more system failures and higher repair expenses. Proper duct sealing helps ensure the long-term stability of your HVAC system, extending its lifespan and reducing future maintenance work.

Duct leaks can also allow the entry of dust, mold spores, moisture, and a range of contaminants into the duct system. This can intensify allergy symptoms, harm indoor air quality, and cause long-term structural damage behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC mandates fully sealed duct systems in new homes, made from energy-efficient materials like mastic, foil tape, and proper insulation. But what happens when leaks are hidden deep inside walls or ceilings?

Aerosol sealing technology (AeroSeal) allows technicians to seal leaks located inside inaccessible parts of ductwork. To execute this method, all vents are sealed shut except a single access point. The HVAC system is isolated, and a machine is attached to the duct network. It pressurizes the ducts and releases a delicate aerosol sealant that settles into small gaps and holes traditional techniques can’t access.

This method is ideal for small to medium leaks. However, any large openings will still need manual sealing with mastic and tape. Technicians do a duct leakage test before and after aerosol sealing to calculate how much leakage has been reduced and validate the results.

Common Areas of Duct Leakage

The most common place for ducts to leak air is through the joints. Ductwork is made of multiple metal pieces pressed together using tight fittings and metal bands, but these connections are rarely airtight.

As your HVAC system regulates temperatures through the seasons, the ducts expand when heated and contract when cooled. Over time, this movement causes the joints to loosen, creating gaps and leaks — which is why a duct leakage test is recommended for both new and older homes in Boyertown, PA.

Many energy auditors check duct leakage by feeling around the ducts and using a small tool to test the width of gaps between joints. If your duct system is unsealed with mastic and approved tape, air leakage is almost certainly occurring.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system must show under 4 CFM per 100 square feet if the air handler is installed, or 3 CFM per 100 square feet if it is not. For new construction, a duct leakage test must be successfully passed before the home can obtain an occupancy certificate.

If your home in Boyertown, PA does not pass a duct leakage test, you are likely paying more than necessary for heating and cooling — and placing long-term strain on your HVAC equipment. Meeting the 3–4 CFM requirement is required not only for code approval but for keeping your home efficient and comfortable.

Your technician will also recommend effective ways to fix leakage issues so you can earn a passing score, save on utilities, and improve home performance.

Local Energy Audits — affordable duct leakage test in Boyertown, PA

Local Energy Audits is honored to serve customers in Boyertown, PA and all surrounding areas. We specialize in measuring duct leakage and energy inefficiencies using advanced blower door and duct leakage tests. Whether you’re building new or improving old, we’re here to help.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins with all ducts and registers being sealed using duct mask tape on the supply and return sides.

After the registers are sealed, we mount the duct tester onto the unit or onto a main return.

The ducts are then pulled down to 25 Pascals of depressurization. With the ducts in this state, we take a leakage reading using the nanometer.

Schedule Your Duct Leakage Test in Boyertown, PA

Ensure your HVAC system maximizes efficiency, meets required standards, and performs consistently with thorough duct leakage test in Boyertown, PA. Whether you’re a homeowner enhancing energy comfort or a contractor wrapping up the inspection process, our certified team offers fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and deliver on-site guidance to help you pass your test, limit energy waste, and preserve your HVAC system’s long-term health.

📞 Call 888-213-3975 ✉️ Request a Quote

Serving homeowners, builders, and contractors across Boyertown, PA with dependable and energy-efficient testing solutions.