Duct Leakage Test in Brookhaven, PA

How a Duct Leakage Test Is Conducted

To start the duct testing process in Brookhaven, PA, the technician seals all supply and return registers except for the main return or the air handler. A duct blaster — a specially calibrated fan — is then connected to the opening. It depressurizes the duct system to expose areas where air is leaking.

The duct blaster pairs with a precision pressure sensor to measure airflow and identify leak locations in the ducts without disrupting your home. A duct leakage test — widely known as a duct blaster test — pinpoints air leakage in your ducts so you can choose the best sealing methods.

duct leakage test is fast, debris-free, and completely resident-friendly. Most tests in Brookhaven, PA are wrapped up in 30 to 60 minutes, with improvements that continue to boost comfort and efficiency for years.

How to Measure Duct Leakage

Duct leakage is calculated in cubic feet per minute (CFM) for every 100 square feet of conditioned space. Your technician uses a nanometer to monitor tiny pressure fluctuations that indicate how much air is leaking through the ducts. Understanding this number helps you spot leakage issues, evaluate corrective measures, and determine if your home is meeting local energy code requirements in Brookhaven, PA.

Cost of Excessive Duct Leakage

If you notice high energy costs, hot and cold spots, or ongoing HVAC repairs, duct leakage might be the underlying problem. According to ENERGY STAR, the majority of homes lose 20% to 30% of conditioned air through duct leaks. When outside hot or cold air seeps into your system, your HVAC must compensate, leading to higher energy costs and diminished comfort.

Overworked equipment also causes additional breakdowns and increases repair costs. Proper duct sealing helps support the long-term durability of your HVAC system, lengthening its lifespan and minimizing ongoing maintenance demands.

Duct leaks can also pull in dust, mold spores, moisture, and numerous contaminants into the duct system. This can amplify allergy problems, impact air quality indoors, and slowly create costly structural damage behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC instructs that new homes incorporate fully sealed duct systems using high-efficiency materials, including mastic, foil tape, and insulation. But what happens when leaks are trapped deep inside wall or ceiling cavities?

Aerosol sealing technology (AeroSeal) is used to address openings concealed inside duct systems. To apply this method, every vent is sealed aside from one access point. The HVAC system is isolated, and a machine is connected to the ducts. It pressurizes the ducts and applies a fine aerosol sealant that fills tiny openings where standard sealing cannot reach.

This method is very effective for minor to moderate leaks. However, substantial openings may still need traditional sealing with mastic and tape. Technicians run leakage tests both before and after aerosol sealing to gauge how much air loss decreased and confirm proper results.

Common Areas of Duct Leakage

The most likely place for ducts to leak air is through their joints. Ductwork involves multiple metal pieces pressed together with secure fittings and metal bands, yet these connections are rarely perfectly airtight.

As your HVAC system cycles through heating and cooling each year, the ducts naturally expand and contract. Over time, this movement makes joints shift and loosen, forming gaps and leaks — which is why a duct leakage test is advised for homes old and new in Brookhaven, PA.

Many energy auditors verify duct leakage by feeling around the ducts and using a small tool to assess the opening size at the joints. If your duct system was not sealed with mastic and approved tape, there’s a high likelihood that air is leaking.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system must come in under 4 CFM per 100 square feet with the air handler, or 3 CFM per 100 square feet when the air handler is removed. For new construction, an occupancy certificate cannot be issued unless the home passes a duct leakage test.

If your home in Brookhaven, PA doesn’t receive a passing duct leakage result, you are likely overpaying for heating and cooling — and putting significant long-term strain on your HVAC setup. Meeting the 3–4 CFM requirement is critical not just for code compliance, but also for defending your home’s comfort and energy performance.

Your technician will also provide expert strategies to address leakage concerns, helping you achieve a passing score, bring down utility bills, and boost home efficiency.

Local Energy Audits — affordable duct leakage test in Brookhaven, PA

Local Energy Audits is honored to serve customers in Brookhaven, PA and all surrounding areas. We specialize in testing for duct leakage and energy inefficiencies using blower door and duct leakage methods. Whether you’re building from scratch or upgrading your home, we’re here to assist.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.