Duct Leakage Test in Cedar Grove, NJ

How a Duct Leakage Test Is Conducted

To begin performing a duct leakage test in Cedar Grove, NJ, your technician closes off all supply and return registers except the main return or air handler system. A calibrated duct blaster fan is then mounted to the opening. This fan creates negative pressure inside the ducts, making air leakage locations easier to find.

The duct blaster pairs with a precision pressure sensor to measure airflow and identify leak locations in the ducts without disrupting your home. A duct leakage test — sometimes identified as a duct blaster test — shows where your ducts lose air, helping you plan the right sealing approach.

duct leakage test is efficient, mess-free, and completely non-intrusive for residents. Most tests in Cedar Grove, NJ take only 30 to 60 minutes, yet the comfort and efficiency gains can last for years.

How to Measure Duct Leakage

Duct leakage is evaluated in cubic feet per minute (CFM) per 100 square feet of conditioned space inside the home. Your technician uses a nanometer to monitor tiny pressure fluctuations that indicate how much air is leaking through the ducts. Understanding this number enables you to recognize problem areas, consider efficiency improvements, and verify that your home meets local energy code requirements in Cedar Grove, NJ.

Cost of Excessive Duct Leakage

If you are experiencing high utility bills, uneven temperatures, or frequent HVAC repairs, duct leakage may be the cause. According to ENERGY STAR, leaking ducts cause the average home to lose 20%–30% of conditioned air. Air from outside—whether hot or cold—entering your system forces your HVAC to work harder, increasing utility bills and reducing indoor comfort.

Overworked equipment also heightens the chance of system failures and expensive repairs. Proper duct sealing helps support the long-term durability of your HVAC system, lengthening its lifespan and minimizing ongoing maintenance demands.

Duct leaks can also pull in dust, mold spores, moisture, and numerous contaminants into the duct system. This can irritate allergies, harm the air quality inside, and cause expensive hidden structural damage as time goes on.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC requires new homes to have fully sealed duct systems using modern, energy-efficient materials such as mastic, foil tape, and insulation. But what if those leaks are tucked away behind walls or ceilings?

Aerosol sealing technology (AeroSeal) makes it possible to seal leaks found deep within the ductwork. To perform the process, technicians seal all vents but leave one access point open. The HVAC system is isolated, and a machine is connected to the duct system. It pressurizes the ducts and sends a fine aerosol sealant through the system, closing small gaps that normal sealing approaches can’t reach.

This method is effective for addressing small to medium leaks. However, larger holes still need manual sealing with mastic and tape. Technicians conduct duct leakage test before and after aerosol sealing to see how much the leakage dropped and ensure the treatment worked properly.

Common Areas of Duct Leakage

The most common place for ducts to leak air is through the joints. Ductwork is made of multiple metal pieces pressed together using tight fittings and metal bands, but these connections are rarely airtight.

As your HVAC system regulates temperatures through the seasons, the ducts expand when heated and contract when cooled. Over time, this movement allows the joints to loosen, producing gaps and leaks — which is why a duct leakage test is suggested for homes of all ages in Cedar Grove, NJ.

Many energy auditors check duct leakage by feeling around the ducts and using a small tool to test the width of gaps between joints. If your duct system has not been properly sealed with mastic and approved tape, it’s very likely that leakage exists.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system should come out under 4 CFM per 100 square feet in tests with the air handler, or 3 CFM per 100 square feet without the air handler. For new construction, homes are required to pass a duct leakage test before an occupancy certificate can be issued.

If your home in Cedar Grove, NJ fails a duct leakage test, you are probably spending more than you should on heating and cooling — while also putting long-term stress on your HVAC system. Meeting the 3–4 CFM requirement is significant not only for meeting local code but also for maintaining optimal comfort and efficiency in your home.

Your technician will also share expert solutions for tackling leakage problems so you can pass the test, cut down utility expenses, and improve overall comfort and efficiency.

Local Energy Audits — affordable duct leakage test in Cedar Grove, NJ

Local Energy Audits is proud to serve families and builders across Cedar Grove, NJ and the surrounding local areas. We specialize in identifying and addressing duct leakage and energy inefficiencies using blower door tests and duct leakage tests. Whether you’re constructing a new home or optimizing an existing one, we’re here to help.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.