Duct Leakage Test in Eagleville, PA

Enhance your HVAC system’s efficiency and satisfy energy regulations through precise duct leakage test in Eagleville, PA. Our certified technicians trace and measure duct leaks, supporting homeowners and builders in enhancing comfort, lowering energy waste, and staying compliant with state codes.

Why Duct Leakage Test is Important In Eagleville, PA

States and municipalities are using the 2015 IECC, International Energy Conservation Code for single-family construction and the 2018 International Energy Conservation Code for multi-family construction. The change will carry significant implications for home builders and HVAC contractors serving communities in the state. A Duct Leakage Test in addition to a Blower Door Test is now required for new construction and remodeled homes under the 2015 rules. Did you know that ducts are among the biggest contributors to air leakage in homes all across Pennsylvania, New Jersey, and Delaware? Leaked air can escalate your energy costs, force your HVAC system to work harder, and move insulation and dust throughout your house. This makes duct leakage test a crucial step for maintaining comfort in new and old homes alike. Continue reading to learn why duct leakage test is valuable and how it benefits you.

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How a Duct Leakage Test Is Conducted

To get started with a duct leakage test in Eagleville, PA, the technician will block every supply and return register except the main return or air handler. A duct blaster — a specially calibrated fan — is then connected to the opening. It depressurizes the duct system to expose areas where air is leaking.

The duct blaster pairs with a precision pressure sensor to measure airflow and identify leak locations in the ducts without disrupting your home. A duct leakage test — sometimes called a duct blaster test — detects air loss in the duct system, allowing you to apply the most suitable sealing solutions.

duct leakage test is quick, clean, and non-intrusive for residents. Most tests in Eagleville, PA finish in 30 to 60 minutes, and the upgrades continue benefiting your home’s comfort and efficiency long after.

How to Measure Duct Leakage

Duct leakage is measured in cubic feet per minute (CFM) per 100 square feet of conditioned space. Your technician uses a nanometer to pick up minor pressure shifts that indicate the level of air leakage within the ducts. Understanding this number helps you locate trouble spots, review possible upgrades, and see if your home complies with local energy code requirements in Eagleville, PA.

Cost of Excessive Duct Leakage

If high utility expenses, irregular temperatures, or repeated HVAC troubles sound familiar, duct leakage might be the root cause. According to ENERGY STAR, homes with leaky ducts routinely lose 20% to 30% of conditioned air. Hot or cold outside air creeping into your system forces the HVAC to work inefficiently, increasing energy spending and reducing comfort.

Overworked equipment also leads to more breakdowns and costly repairs. Proper duct sealing helps sustain your HVAC system’s long-term condition, increasing its operational lifespan and decreasing maintenance requirements.

Duct leaks can also cause dust, mold spores, and excess moisture — along with other contaminants — to infiltrate the duct system. This can aggravate allergies, lower indoor air quality, and eventually lead to costly structural damage hidden behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC calls for new homes to include duct systems that are completely sealed using efficient materials such as mastic, foil tape, and insulation. But what about leaks that lie far within enclosed wall or ceiling spaces?

Aerosol sealing technology (AeroSeal) gives technicians a way to reach concealed duct leaks without opening walls or ceilings. To apply this method, every vent is sealed aside from one access point. The HVAC system is isolated, and a machine is connected to the ducts. It pressurizes the ducts and pushes a fine aerosol sealant through them, sealing small holes that ordinary sealing methods can’t reach.

This method works very well for small to medium leaks. However, larger openings may still need to be sealed manually with mastic and tape. Technicians do a duct leakage test before and after aerosol sealing to calculate how much leakage has been reduced and validate the results.

Common Areas of Duct Leakage

The most likely place for ducts to leak air is through their joints. Ductwork involves multiple metal pieces pressed together with secure fittings and metal bands, yet these connections are rarely perfectly airtight.

As your HVAC system operates in both heating and cooling modes year-round, the ducts continuously expand and contract. Over time, this movement makes the joints loosen, forming gaps and leaks — meaning a duct leakage test is advised for both new and older homes in Eagleville, PA.

Many energy auditors assess duct leakage by touching the ductwork and using a small tool to check the width of gaps where joints connect. If your duct system does not include sealing with mastic and approved tape, leakage is highly likely.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system must show under 4 CFM per 100 square feet if the air handler is installed, or 3 CFM per 100 square feet if it is not. For new construction, a duct leakage test must be successfully passed before the home can obtain an occupancy certificate.

If your home in Eagleville, PA doesn’t receive a passing duct leakage result, you are likely overpaying for heating and cooling — and putting significant long-term strain on your HVAC setup. Meeting the 3–4 CFM requirement is fundamental not only for code adherence but for boosting your home’s long-term efficiency and comfort.

Your technician will also share expert solutions for tackling leakage problems so you can pass the test, cut down utility expenses, and improve overall comfort and efficiency.

Local Energy Audits — affordable duct leakage test in Eagleville, PA

Local Energy Audits proudly provides service to homeowners and builders throughout Eagleville, PA and the surrounding region. We specialize in assessing duct leakage and energy inefficiencies with blower door tests and duct leakage tests. Whether it’s a new build or a current home, we’re here to support you.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins by covering all ducts and registers with duct mask tape on both the supply and return sides.

After the registers are sealed, we position the duct tester on the HVAC unit or on a primary return.

The ducts are then depressurized to 25 Pascals. At that point, the nanometer allows us to get an accurate duct leakage measurement.

Schedule Your Duct Leakage Test in Eagleville, PA

Ensure your HVAC system stays energy-efficient, fully compliant, and operating at peak performance with accurate duct leakage test in Eagleville, PA. Whether you’re a homeowner enhancing energy comfort or a contractor wrapping up the inspection process, our certified team offers fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and provide hands-on guidance to help you pass your test, reduce wasted energy, and ensure the long-term health of your HVAC system.

Serving homeowners, builders, and contractors across Eagleville, PA with dependable and energy-efficient testing solutions.