Duct Leakage Test in Emmaus, PA

Improve HVAC performance and ensure energy code compliance with dependable duct leakage test in Emmaus, PA. Our certified technicians detect and measure air leakage in ductwork, supporting homeowners and builders in improving comfort, minimizing wasted energy, and meeting state requirements.

Why Duct Leakage Test is Important In Emmaus, PA

In most states and municipalities, the 2015 IECC, International Energy Conservation Code is required for single-family homes, while the 2018 International Energy Conservation Code is required for multi-family homes. The change will set in motion important implications for home builders and HVAC contractors who operate in the state. A Duct Leakage Test and a mandatory Blower Door Test are now required for all new construction or remodeled homes under the 2015 regulatory standards. Did you know that duct systems can be major sources of air leakage in homes across Pennsylvania, New Jersey, and Delaware? Leaked air can drive up energy bills, put extra stress on your HVAC system, and circulate dust and insulation throughout your living space. This makes duct leakage test highly important for homes of any age. Read on to learn why duct leakage test matters and the benefits you can gain.

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How a Duct Leakage Test Is Conducted

To perform a duct leakage test in Emmaus, PA, the technician begins by sealing every supply and return register except for the primary return or air handler unit. A calibrated duct blaster fan is then mounted to the opening. This fan creates negative pressure inside the ducts, making air leakage locations easier to find.

The duct blaster operates alongside a precision pressure sensor to track airflow and identify duct leaks without disrupting your home. A duct leakage test — also called a duct blaster test — locates the points where duct air escapes, helping you implement the right sealing solution.

duct leakage test is simple, clean, and minimally invasive for residents. Most tests in Emmaus, PA take around 30 to 60 minutes, but the efficiency and comfort improvements can last for many years.

How to Measure Duct Leakage

Duct leakage is calculated in cubic feet per minute (CFM) for every 100 square feet of conditioned space. Your technician uses a nanometer to identify subtle pressure differences, helping determine how much air is leaking from the ducts. Understanding this number lets you identify inefficiencies, weigh improvement options, and confirm your home’s compliance with local energy code requirements in Emmaus, PA.

Cost of Excessive Duct Leakage

If high utility expenses, irregular temperatures, or repeated HVAC troubles sound familiar, duct leakage might be the root cause. According to ENERGY STAR, leaking ducts cause the average home to lose 20%–30% of conditioned air. Hot or cold air entering from outside increases the workload on your HVAC system, leading to higher energy bills and a drop in comfort.

Overworked equipment also puts extra stress on the system, resulting in breakdowns and increased repair costs. Proper duct sealing helps protect the long-term performance of your HVAC system, increasing its lifespan and lowering future maintenance requirements.

Duct leaks can also permit dust, mold spores, extra moisture, and other airborne contaminants into the duct system. This can worsen allergy conditions, affect indoor air quality, and result in costly damage forming behind walls or ceilings over time.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC sets a requirement that all new homes feature ducts sealed completely with modern materials like mastic, foil tape, and insulation. But what happens when leaks are trapped deep inside wall or ceiling cavities?

Aerosol sealing technology (AeroSeal) enables effective sealing of leaks hidden inside ducts. To begin this method, every vent is sealed except for one access opening. The HVAC unit is isolated, and a machine is installed onto the duct system. It pressurizes the ducts and emits a fine aerosol sealant that fills tiny gaps and holes that standard sealing methods can’t access.

This method is extremely effective for sealing small to medium leaks. However, big gaps may still need manual sealing using mastic and tape. Technicians use a duct leakage test before and after aerosol sealing to evaluate how much leakage has been lowered and verify the results.

Common Areas of Duct Leakage

The most common point where ducts leak air is along the joints. Ductwork is made from multiple metal pieces pressed together with tight fittings and metal bands, but these connections are rarely completely airtight.

As your HVAC system moves through annual heating and cooling cycles, the ductwork expands and then contracts. Over time, this movement compromises the joints, forming gaps and leaks — which is exactly why duct leakage test is encouraged for new and older homes in Emmaus, PA.

Many energy auditors identify duct leakage by moving their hands along the ducts and using a small tool to check the width of joint openings. If your duct system is missing mastic and approved tape sealing, there’s a significant chance that air leakage is happening.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system needs to be under 4 CFM per 100 square feet when the air handler is installed, or 3 CFM per 100 square feet when it isn’t. For new construction, the home must pass a duct leakage test before qualifying for an occupancy certificate.

If your home in Emmaus, PA doesn’t pass a duct leakage test, chances are you’re paying more for heating and cooling — and adding long-term stress to your HVAC equipment. Meeting the 3–4 CFM requirement matters not only for code compliance, but also for protecting your home’s comfort and reducing energy waste.

Your technician will also advise you on the best ways to address leakage issues so you can pass the test, reduce utility bills, and enhance your home’s efficiency.

Local Energy Audits — affordable duct leakage test in Emmaus, PA

Local Energy Audits is honored to serve customers in Emmaus, PA and all surrounding areas. We specialize in finding duct leakage and energy inefficiencies through blower door tests and duct leakage tests. Whether you’re constructing a new home or upgrading an older one, we’re ready to assist.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins by applying duct mask tape to seal every duct and register on both the supply and return sides.

After the registers are sealed, we connect the duct tester to either the main HVAC unit or its primary return.

The ducts are then taken down to 25 Pascals. With the ducts depressurized, the nanometer is used to determine the leakage level.

Schedule Your Duct Leakage Test in Emmaus, PA

Ensure your HVAC system operates efficiently, stays compliant, and performs at peak levels with certified duct leakage test in Emmaus, PA. Whether you’re a homeowner seeking better comfort or a contractor wrapping up a final inspection, our certified team delivers fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and give on-site support to help you pass your test, limit wasted energy, and strengthen the long-term health of your HVAC system.

Serving homeowners, builders, and contractors across Emmaus, PA with dependable and energy-efficient testing solutions.