Duct Leakage Test in Exton, PA

Make sure your HVAC system is performing efficiently and meeting local standards with thorough duct leakage test in Exton, PA. Our certified technicians trace and measure duct leaks, supporting homeowners and builders in enhancing comfort, lowering energy waste, and staying compliant with state codes.

Why Duct Leakage Test is Important In Exton, PA

In many jurisdictions, the 2015 IECC, International Energy Conservation Code governs single-family buildings, while the 2018 IECC applies to multi-family buildings. The change will produce important implications for home builders and HVAC contractors functioning within the state. A Duct Leakage Test and a mandatory Blower Door Test are now required for all new construction or remodeled homes under the 2015 regulatory standards. Did you know that ducts are frequently the biggest contributors to home air loss in Pennsylvania, New Jersey, and Delaware? Leaked air can push your energy bills higher, pressure your HVAC system, and spread dust and insulation inside your house. This makes duct leakage test beneficial for all homes, new or old. Keep reading to find out why duct leakage test is essential and how it can improve your home.

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How a Duct Leakage Test Is Conducted

To initiate a duct leakage test in Exton, PA, your technician seals all supply and return registers, leaving only the main return or air handler open. A specially calibrated duct blaster fan is then secured to the opening. Its job is to depressurize the duct system, allowing air leaks to reveal themselves clearly.

The duct blaster and its precision pressure sensor work together to measure airflow and detect duct leaks without causing any disruption in your home. A duct leakage test — sometimes called a duct blaster test — reveals where your ducts are losing air so you can determine the most effective sealing solutions.

duct leakage test is fast, clean, and comfortable for residents throughout the process. Most tests in Exton, PA are performed within 30 to 60 minutes, and the positive impact on comfort and efficiency can remain for years.

How to Measure Duct Leakage

Duct leakage is tracked in cubic feet per minute (CFM) per 100 square feet of conditioned living area. Your technician uses a nanometer to detect small pressure differences, which indicate how much air is leaking through the ducts. Understanding this number helps you recognize where issues exist, plan meaningful improvements, and check your home against local energy code requirements in Exton, PA.

Cost of Excessive Duct Leakage

If you’re experiencing spikes in utility bills, uncomfortable temperature variations, or ongoing HVAC repair needs, duct leakage may be to blame. According to ENERGY STAR, the average household loses 20%–30% of conditioned air because of leaking ducts. Hot or cold outdoor air infiltrating your system makes your HVAC system work overtime, which boosts energy costs and reduces comfort.

Overworked equipment also causes additional breakdowns and increases repair costs. Proper duct sealing helps strengthen the long-term function of your HVAC system, improving its lifespan and reducing ongoing maintenance costs.

Duct leaks can also allow dust, mold spores, excess moisture, and other contaminants into the duct system. This can make allergies worse, impact indoor air quality, and result in costly structural damage behind walls or ceilings as time passes.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC requires newly built homes to install fully sealed duct systems using advanced materials like mastic, foil tape, and quality insulation. But what if the problem areas are buried deep within the walls or ceilings?

Aerosol sealing technology (AeroSeal) is designed to reach and seal hidden gaps throughout the duct system. To perform the process, technicians seal all vents but leave one access point open. The HVAC system is isolated, and a machine is connected to the duct system. It pressurizes the ducts and injects a fine aerosolized sealant that targets small holes and gaps unreachable by traditional sealing methods.

This method is effective at treating small to medium leaks. However, big openings may still need to be addressed with manual mastic-and-tape sealing. Technicians do a duct leakage test before and after aerosol sealing to calculate how much leakage has been reduced and validate the results.

Common Areas of Duct Leakage

The most common location for air leakage in ducts is the joints. Ductwork includes several metal sections pressed together with tight fittings and metal bands, but those connections are almost never airtight.

As your HVAC system regulates temperatures through the seasons, the ducts expand when heated and contract when cooled. Over time, this movement weakens the joints, creating gaps and leaks — a key reason duct leakage test is recommended for new and older homes in Exton, PA.

Many energy auditors check duct leakage by feeling around the ducts and using a small tool to test the width of gaps between joints. If your duct system lacks proper sealing with mastic and approved tape, there is a high chance that leakage is taking place.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system needs to measure under 4 CFM per 100 square feet when the air handler is included, or 3 CFM per 100 square feet when it is not. For new construction, no home can receive an occupancy certificate without first passing a duct leakage test.

If your home in Exton, PA does not pass a duct leakage test, you are likely paying more than necessary for heating and cooling — and placing long-term strain on your HVAC equipment. Meeting the 3–4 CFM requirement is important not just for compliance, but for safeguarding your home’s comfort and long-term energy efficiency.

Your technician will also give professional advice on resolving leakage issues to help you achieve a passing score, cut down utility bills, and boost your home’s performance.

Local Energy Audits — affordable duct leakage test in Exton, PA

Local Energy Audits is proud to serve families and builders across Exton, PA and the surrounding local areas. We specialize in locating duct leakage and energy inefficiencies with our blower door and duct leakage tests. Whether it’s a new build or an existing home, we’re here to help.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins with sealing all ducts and registers using duct mask tape on both the supply and return sides.

After the registers are sealed, we attach the duct tester to either the unit itself or a main return.

The ducts are then brought down to 25 Pascals of pressure. With the ducts depressurized, the nanometer can be used to read the leakage level.

Schedule Your Duct Leakage Test in Exton, PA

Ensure your HVAC system continues to perform efficiently, meets compliance, and runs at its best with specialized duct leakage test in Exton, PA. Whether you’re a homeowner focused on comfort or a contractor closing out an inspection, our certified team provides fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and offer on-site guidance to help you pass your test, improve energy efficiency, and safeguard your HVAC system’s long-term health.

📞 Call 888-213-3975 ✉️ Request a Quote

Serving homeowners, builders, and contractors across Exton, PA with dependable and energy-efficient testing solutions.