Duct Leakage Test in Frederick, PA

How a Duct Leakage Test Is Conducted

To conduct a proper duct leakage test in Frederick, PA, your technician first seals all supply and return registers except the main return or air handler. A calibrated duct blaster is then mounted to the opening. By depressurizing the duct system, it creates ideal conditions for detecting air leaks.

The duct blaster collaborates with a precision pressure sensor to evaluate airflow and locate leaks throughout the ductwork without disturbing your household. A duct leakage test — often known as a duct blaster test — exposes duct air loss, allowing you to apply the most effective sealing techniques.

duct leakage test is prompt, clean, and does not interrupt residents’ activities. Most tests in Frederick, PA take around 30 to 60 minutes, but the efficiency and comfort improvements can last for many years.

How to Measure Duct Leakage

Duct leakage is recorded in cubic feet per minute (CFM) per 100 square feet of the conditioned portion of the home. Your technician uses a nanometer to sense slight pressure changes, showing precisely how much air is escaping through the ductwork. Understanding this number helps you identify problem areas, evaluate potential improvements, and determine whether your home meets local energy code requirements in Frederick, PA.

Cost of Excessive Duct Leakage

If your utility bills keep climbing, temperatures vary from room to room, or your HVAC needs constant fixing, duct leakage may be the cause. According to ENERGY STAR, most households lose 20% to 30% of their heated or cooled air because of duct leaks. When outside hot or cold air seeps into your system, your HVAC must compensate, leading to higher energy costs and diminished comfort.

Overworked equipment also causes components to fail more often, leading to costly repairs. Proper duct sealing helps sustain your HVAC system’s long-term condition, increasing its operational lifespan and decreasing maintenance requirements.

Duct leaks can also pull in dust, mold spores, moisture, and numerous contaminants into the duct system. This can worsen allergy conditions, affect indoor air quality, and result in costly damage forming behind walls or ceilings over time.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC mandates fully sealed duct systems in new homes, made from energy-efficient materials like mastic, foil tape, and proper insulation. But what if those leaks are tucked away behind walls or ceilings?

Aerosol sealing technology (AeroSeal) allows technicians to seal leaks located inside inaccessible parts of ductwork. To execute this method, all vents are sealed shut except a single access point. The HVAC system is isolated, and a machine is attached to the duct network. It pressurizes the ducts and sends a fine aerosol sealant through the system, closing small gaps that normal sealing approaches can’t reach.

This method is great for handling small to medium leaks. However, larger holes often require manual sealing with mastic and tape. Technicians carry out a duct leakage test before and after aerosol sealing to assess how much leakage has improved and ensure the treatment was effective.

Common Areas of Duct Leakage

The most frequent point of air leakage in ductwork is the joints. Multiple metal parts are pressed together using tight fittings and metal bands, although these junctions are seldom airtight.

As your HVAC system cycles through heating and cooling each year, the ducts naturally expand and contract. Over time, this movement allows the joints to loosen, producing gaps and leaks — which is why a duct leakage test is suggested for homes of all ages in Frederick, PA.

Many energy auditors inspect duct leakage by feeling the ducts and using a small tool to determine how wide the gaps are between joints. If your duct system was not sealed with mastic and approved tape, there’s a high likelihood that air is leaking.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system is required to measure under 4 CFM per 100 square feet with the air handler installed, or 3 CFM per 100 square feet when it isn’t installed. For new construction, an occupancy certificate cannot be issued unless the home passes a duct leakage test.

If your home in Frederick, PA cannot achieve a passing duct leakage score, you are likely wasting money on heating and cooling — and increasing wear on your HVAC system over time. Meeting the 3–4 CFM requirement is important not only for the inspector, but also for maximizing energy efficiency and comfort in your home.

Your technician will also offer expert guidance on fixing leakage problems so you can earn a passing score, reduce utility costs, and enhance your home’s overall performance.

Local Energy Audits — affordable duct leakage test in Frederick, PA

Local Energy Audits proudly supports customers throughout Frederick, PA and the areas nearby. We specialize in uncovering duct leakage and energy inefficiencies using both blower door tests and duct leakage tests. Whether you’re starting a new build or improving a current home, we’re here to assist.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.