Duct Leakage Test in Hackettstown, NJ

How a Duct Leakage Test Is Conducted

To begin performing a duct leakage test in Hackettstown, NJ, your technician closes off all supply and return registers except the main return or air handler system. A duct blaster — a precision-calibrated fan — is then fitted to the duct opening. By depressurizing the system, it makes all air leaks much easier to detect.

The duct blaster pairs with a precision pressure sensor to measure airflow and identify leak locations in the ducts without disrupting your home. A duct leakage test — commonly called a duct blaster test — detects areas where your ducts lose air, helping you select the most efficient sealing solutions.

duct leakage test is simple, clean, and minimally invasive for residents. Most tests in Hackettstown, NJ finish within 30 to 60 minutes, and the benefits to your home’s comfort and efficiency can last for years.

How to Measure Duct Leakage

Duct leakage is measured using cubic feet per minute (CFM) per 100 square feet of conditioned floor area. Your technician uses a nanometer to detect pressure variations, helping quantify the amount of duct leakage. Understanding this number allows you to identify concerns, evaluate upgrade opportunities, and determine whether your home fulfills local energy code requirements in Hackettstown, NJ.

Cost of Excessive Duct Leakage

If your energy bills are unusually high, your rooms feel unevenly heated or cooled, or your HVAC system needs frequent repairs, duct leakage could be the issue. According to ENERGY STAR, an average home’s ductwork loses 20% to 30% of conditioned air through leaks. When outdoor temperatures enter your system, the HVAC must work harder to compensate, resulting in higher energy costs and reduced comfort.

Overworked equipment also heightens the chance of system failures and expensive repairs. Proper duct sealing helps promote the long-term integrity of your HVAC system, extending its lifespan and limiting continued maintenance needs.

Duct leaks can also pull in dust, mold spores, moisture, and numerous contaminants into the duct system. This can heighten allergy issues, compromise indoor air quality, and slowly cause expensive structural damage behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC requires new homes to have fully sealed duct systems using modern, energy-efficient materials such as mastic, foil tape, and insulation. But what about leaks located deep within walls or ceilings?

Aerosol sealing technology (AeroSeal) is used to address openings concealed inside duct systems. To carry out this method, every vent is sealed except a single access point. The HVAC system is separated, and a machine is attached to the duct system. It pressurizes the ducts and applies a fine aerosol sealant that fills tiny openings where standard sealing cannot reach.

This method is highly effective for small to medium leaks. However, large openings may still require manual sealing with mastic and tape. Technicians run leakage tests both before and after aerosol sealing to gauge how much air loss decreased and confirm proper results.

Common Areas of Duct Leakage

The most typical location for air to escape from ducts is at the joints. Duct systems are built from multiple metal pieces pressed together with tight fittings and metal bands, but these joints are seldom completely airtight.

As your HVAC system shifts between hot and cold cycles all year long, the ductwork expands and contracts. Over time, this movement allows the joints to loosen, producing gaps and leaks — which is why a duct leakage test is suggested for homes of all ages in Hackettstown, NJ.

Many energy auditors assess duct leakage by touching the ductwork and using a small tool to check the width of gaps where joints connect. If your duct system is missing mastic and approved tape sealing, there’s a significant chance that air leakage is happening.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system must show under 4 CFM per 100 square feet if the air handler is installed, or 3 CFM per 100 square feet if it is not. For new construction, an occupancy certificate cannot be issued unless the home passes a duct leakage test.

If your home in Hackettstown, NJ does not meet the duct leakage requirement, you’re likely paying elevated heating and cooling costs — and overburdening your HVAC system. Meeting the 3–4 CFM requirement matters not only for code compliance, but also for protecting your home’s comfort and reducing energy waste.

Your technician will also offer specialized recommendations to repair leakage issues so you can meet passing requirements, reduce utility bills, and improve your home’s performance.

Local Energy Audits — affordable duct leakage test in Hackettstown, NJ

Local Energy Audits proudly serves customers throughout Hackettstown, NJ and surrounding areas. We specialize in locating duct leakage and energy inefficiencies with our blower door and duct leakage tests. Whether it’s a new build or an existing home, we’re here to help.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.