Duct Leakage Test in Hilltown, PA

Keep your HVAC system energy-efficient and up to code with accurate duct leakage test in Hilltown, PA. Our certified technicians locate and assess air leaks in ductwork to help homeowners and builders improve comfort, reduce energy consumption, and comply with state regulations.

Why Duct Leakage Test is Important In Hilltown, PA

Many states and municipalities enforce the 2015 IECC, International Energy Conservation Code for single-family properties and the 2018 International Energy Conservation Code for multi-family developments. The change will carry significant implications for home builders and HVAC contractors serving communities in the state. A Duct Leakage Test and a mandatory Blower Door Test are now required for all new construction or remodeled homes under the 2015 regulatory standards. Did you know that ducts are a leading factor in home air leakage across Pennsylvania, New Jersey, and Delaware? Leaked air can cause higher energy expenses, burden your HVAC system, and push dust and insulation into different areas of your home. This makes duct leakage test a crucial step for maintaining comfort in new and old homes alike. Continue reading to learn why duct leakage test is valuable and how it benefits you.

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How a Duct Leakage Test Is Conducted

To initiate testing, your technician will seal all supply and return registers except for the main return or air handler during a duct leakage test in Hilltown, PA. A specially calibrated fan called a duct blaster is then connected to the opening. This fan depressurizes the duct system, making it easier to pinpoint exactly where air is leaking.

The duct blaster functions with a precision pressure sensor to analyze airflow and spot leaks in the duct system without affecting your home’s comfort. A duct leakage test — sometimes called a duct blaster test — detects air loss in the duct system, allowing you to apply the most suitable sealing solutions.

duct leakage test is hassle-free, clean, and won’t interfere with residents’ daily routines. Most tests in Hilltown, PA are done in about 30 to 60 minutes, and the resulting enhancements can support your home’s comfort and efficiency for many years.

How to Measure Duct Leakage

Duct leakage is quantified in cubic feet per minute (CFM) for each 100 square feet of conditioned living space. Your technician uses a nanometer to evaluate small pressure shifts that signal air escaping through the ducts. Understanding this number helps you recognize where issues exist, plan meaningful improvements, and check your home against local energy code requirements in Hilltown, PA.

Cost of Excessive Duct Leakage

If you notice high energy costs, hot and cold spots, or ongoing HVAC repairs, duct leakage might be the underlying problem. According to ENERGY STAR, leaking ducts cause the average home to lose 20%–30% of conditioned air. When outdoor temperatures enter your system, the HVAC must work harder to compensate, resulting in higher energy costs and reduced comfort.

Overworked equipment also triggers more mechanical failures and costly service calls. Proper duct sealing helps uphold the long-term performance of your HVAC system, stretching its lifespan and decreasing routine maintenance demands.

Duct leaks can also allow dust, mold spores, excess moisture, and other contaminants into the duct system. This can trigger more severe allergies, diminish indoor air quality, and create expensive structural problems behind walls or ceilings over time.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC outlines that new homes must be built with fully sealed duct systems, utilizing materials like mastic, foil tape, and insulation to enhance energy efficiency. But what if the leaks you’re dealing with are deep inside the walls or ceilings?

Aerosol sealing technology (AeroSeal) enables effective sealing of leaks hidden inside ducts. To use this method, technicians seal all vents except one access point. The HVAC system is isolated, and a machine is hooked up to the duct system. It pressurizes the ducts and releases a fine aerosolized sealant that fills small gaps and holes that traditional sealing methods cannot reach.

This method is highly effective for small to medium leaks. However, large openings may still require manual sealing with mastic and tape. Technicians complete before-and-after duct leakage tests to measure leakage reduction and ensure the aerosol sealing was effective.

Common Areas of Duct Leakage

The most common point where ducts leak air is along the joints. Ductwork is made from multiple metal pieces pressed together with tight fittings and metal bands, but these connections are rarely completely airtight.

As your HVAC system moves through annual heating and cooling cycles, the ductwork expands and then contracts. Over time, this movement results in loose joints that create gaps and leaks — making a duct leakage test necessary for new and older homes in Hilltown, PA.

Many energy auditors check duct leakage by feeling around the ducts and using a small tool to test the width of gaps between joints. If your duct system isn’t sealed with mastic and approved tape, there’s a good chance that leaks are occurring.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system should fall under 4 CFM per 100 square feet with the air handler, or 3 CFM per 100 square feet when the air handler is absent. For new construction, the duct leakage test must be passed prior to the home being approved for an occupancy certificate.

If your home in Hilltown, PA does not pass its duct leakage inspection, you’re likely paying higher heating and cooling bills — and stressing your HVAC system over time. Meeting the 3–4 CFM requirement is necessary not only for meeting code standards but also for ensuring strong energy efficiency and indoor comfort.

Your technician will also share expert recommendations for fixing leakage problems, helping you achieve a passing score, save on utilities, and improve home performance.

Local Energy Audits — affordable duct leakage test in Hilltown, PA

Local Energy Audits proudly covers Hilltown, PA and all nearby towns. We specialize in identifying and addressing duct leakage and energy inefficiencies using blower door tests and duct leakage tests. Whether you’re constructing a new home or optimizing an existing one, we’re here to help.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins by applying duct mask tape to seal every duct and register on both the supply and return sides.

After the registers are sealed we attached the duct tester to either the unit itself or a main return.

The ducts are then set to a depressurized pressure of 25 Pascals. Once there, we use the nanometer to capture the leakage reading.

Schedule Your Duct Leakage Test in Hilltown, PA

Ensure your HVAC system is efficient, compliant, and performing at its best with professional duct leakage test in Hilltown, PA. Whether you’re a homeowner increasing comfort or a contractor completing a necessary inspection, our certified team offers fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and give on-site guidance to help you pass your test, minimize energy waste, and support the long-term health of your HVAC system.

📞 Call 888-213-3975 ✉️ Request a Quote

Serving homeowners, builders, and contractors across Hilltown, PA with dependable and energy-efficient testing solutions.