Duct Leakage Test in King Of Prussia, PA

How a Duct Leakage Test Is Conducted

To start a duct leakage test in King Of Prussia, PA, the technician will close and seal every supply and return register except the main return or air handler. A specially calibrated fan known as a duct blaster is then put in place at the opening. It depressurizes the ductwork so escaping air can be accurately identified.

The duct blaster uses a precision pressure sensor to monitor airflow and pinpoint leaks throughout the ductwork without interrupting your home environment. A duct leakage test — often described as a duct blaster test — identifies leaking areas in your ducts so you can determine the most efficient sealing fix.

duct leakage test is simple, clean, and minimally invasive for residents. Most tests in King Of Prussia, PA take only 30 to 60 minutes, yet the comfort and efficiency gains can last for years.

How to Measure Duct Leakage

Duct leakage is expressed in cubic feet per minute (CFM) per 100 square feet of the home’s conditioned area. Your technician uses a nanometer to pick up minor pressure shifts that indicate the level of air leakage within the ducts. Understanding this number allows you to identify concerns, evaluate upgrade opportunities, and determine whether your home fulfills local energy code requirements in King Of Prussia, PA.

Cost of Excessive Duct Leakage

If high utility expenses, irregular temperatures, or repeated HVAC troubles sound familiar, duct leakage might be the root cause. According to ENERGY STAR, homes with leaky ducts routinely lose 20% to 30% of conditioned air. Hot or cold outside air entering your system forces your HVAC system to work harder, driving up energy costs and reducing comfort.

Overworked equipment also increases the likelihood of breakdowns and drives up repair costs. Proper duct sealing helps support the long-term durability of your HVAC system, lengthening its lifespan and minimizing ongoing maintenance demands.

Duct leaks can also introduce dust, mold spores, moisture, and additional contaminants into the duct system. This can trigger more severe allergies, diminish indoor air quality, and create expensive structural problems behind walls or ceilings over time.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC outlines that new homes must be built with fully sealed duct systems, utilizing materials like mastic, foil tape, and insulation to enhance energy efficiency. But what about leaks that lie far within enclosed wall or ceiling spaces?

Aerosol sealing technology (AeroSeal) makes it possible to seal leaks found deep within the ductwork. To begin this method, every vent is sealed except for one access opening. The HVAC unit is isolated, and a machine is installed onto the duct system. It pressurizes the ducts and releases a fine sealant mist that finds and fills small holes that traditional sealing methods cannot access.

This method is extremely effective for sealing small to medium leaks. However, big gaps may still need manual sealing using mastic and tape. Technicians run leakage tests both before and after aerosol sealing to gauge how much air loss decreased and confirm proper results.

Common Areas of Duct Leakage

The most usual spot for duct air leakage is the joints. Ductwork is composed of various metal pieces pressed together using tight fittings and metal bands, but these seals are hardly ever fully airtight.

As your HVAC system warms and cools over the seasons, the ductwork expands and then contracts. Over time, this movement causes the joints to loosen, opening gaps and leaks — making a duct leakage test beneficial for both new and older homes in King Of Prussia, PA.

Many energy auditors evaluate duct leakage by feeling around the duct system and using a small tool to check the size of joint gaps. If your duct system has not been properly sealed with mastic and approved tape, it’s very likely that leakage exists.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system should measure under 4 CFM per 100 square feet with the air handler installed, or 3 CFM per 100 square feet without the air handler installed. For new construction, passing the duct leakage test is a necessary step before securing an occupancy certificate.

If your home in King Of Prussia, PA doesn’t receive a passing duct leakage result, you are likely overpaying for heating and cooling — and putting significant long-term strain on your HVAC setup. Meeting the 3–4 CFM requirement is significant not only for meeting local code but also for maintaining optimal comfort and efficiency in your home.

Your technician will also offer expert guidance on fixing leakage problems so you can earn a passing score, reduce utility costs, and enhance your home’s overall performance.

Local Energy Audits — affordable duct leakage test in King Of Prussia, PA

Local Energy Audits is honored to serve customers in King Of Prussia, PA and all surrounding areas. We specialize in detecting duct leakage and energy inefficiencies using blower door and duct leakage test. Whether you’re building new or enhancing your current home, we’re here to support you.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.