Duct Leakage Test in Lionville, PA

Make sure your HVAC system is performing efficiently and meeting local standards with thorough duct leakage test in Lionville, PA. Our certified technicians find and measure ductwork air leaks, allowing homeowners and builders to improve indoor comfort, reduce energy waste, and satisfy state standards.

Why Duct Leakage Test is Important In Lionville, PA

Many states and municipalities oversee single-family buildings under the 2015 IECC, International Energy Conservation Code and multi-family buildings under the 2018 International Energy Conservation Code. The change will impose meaningful implications on home builders and HVAC contractors working regionally within the state. A Duct Leakage Test along with a Blower Door Test is now required for any newly constructed or remodeled home as outlined in the 2015 regulations. Did you know that duct systems can be major sources of air leakage in homes across Pennsylvania, New Jersey, and Delaware? Leaked air can drive up energy bills, put extra stress on your HVAC system, and circulate dust and insulation throughout your living space. This makes duct leakage test critical for both modern and older homes. Continue reading to explore why duct leakage test is important and how you benefit from it.

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How a Duct Leakage Test Is Conducted

To begin a duct leakage test in Lionville, PA, your technician will seal off all supply and return registers except for the main return or the air handler. A duct blaster — a precision-calibrated fan — is then fitted to the duct opening. By depressurizing the system, it makes all air leaks much easier to detect.

The duct blaster functions with a precision pressure sensor to analyze airflow and spot leaks in the duct system without affecting your home’s comfort. A duct leakage test — widely known as a duct blaster test — pinpoints air leakage in your ducts so you can choose the best sealing methods.

duct leakage test is fast, debris-free, and completely resident-friendly. Most tests in Lionville, PA are wrapped up in 30 to 60 minutes, with improvements that continue to boost comfort and efficiency for years.

How to Measure Duct Leakage

Duct leakage is evaluated in cubic feet per minute (CFM) per 100 square feet of conditioned space inside the home. Your technician uses a nanometer to identify pressure differences, which provide a clear picture of how much air is leaking from the ductwork. Understanding this number helps you identify problem areas, evaluate potential improvements, and determine whether your home meets local energy code requirements in Lionville, PA.

Cost of Excessive Duct Leakage

If you are experiencing high utility bills, uneven temperatures, or frequent HVAC repairs, duct leakage may be the cause. According to ENERGY STAR, most households lose 20% to 30% of their heated or cooled air because of duct leaks. Hot or cold outside air leaking in makes your HVAC system work more than it should, driving up energy costs and diminishing comfort.

Overworked equipment also leads to more breakdowns and costly repairs. Proper duct sealing helps improve the long-term health of your HVAC system, boosting longevity and reducing ongoing maintenance requirements.

Duct leaks can also pull in dust, mold spores, moisture, and numerous contaminants into the duct system. This can worsen allergies, reduce indoor air quality, and even cause expensive structural damage behind walls or ceilings over time.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC requires that all new homes feature fully sealed duct systems utilizing updated, energy-efficient materials like mastic, foil tape, and insulation. But what happens when air leaks are concealed deep in the walls or ceilings?

Aerosol sealing technology (AeroSeal) is designed to reach and seal hidden gaps throughout the duct system. To complete this method, all vents are closed off except for one access opening. The HVAC system is isolated, and a machine is linked to the duct system. It pressurizes the ducts and circulates a fine aerosolized sealant that locates and fills tiny leaks beyond the reach of typical sealing.

This method works very well for small to medium leaks. However, larger openings may still need to be sealed manually with mastic and tape. Technicians test the ducts for leakage before and after aerosol sealing to determine the reduction level and verify success.

Common Areas of Duct Leakage

The most common point where ducts leak air is along the joints. Ductwork is made from multiple metal pieces pressed together with tight fittings and metal bands, but these connections are rarely completely airtight.

As your HVAC system regulates temperatures through the seasons, the ducts expand when heated and contract when cooled. Over time, this movement causes joints to lose their seal, creating gaps and leaks — making a duct leakage test valuable for any home in Lionville, PA, whether new or old.

Many energy auditors detect leaks by checking the duct surfaces by hand and using a small tool to measure joint gap width. If your duct system hasn’t been sealed with mastic and approved tape, there is a strong likelihood that leakage is happening.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system must show under 4 CFM per 100 square feet if the air handler is installed, or 3 CFM per 100 square feet if it is not. For new construction, an occupancy certificate cannot be issued unless the home passes a duct leakage test.

If your home in Lionville, PA doesn’t pass a duct leakage test, chances are you’re paying more for heating and cooling — and adding long-term stress to your HVAC equipment. Meeting the 3–4 CFM requirement is essential not only for code compliance but also for protecting your home’s energy efficiency and comfort.

Your technician will also advise you on the best ways to address leakage issues so you can pass the test, reduce utility bills, and enhance your home’s efficiency.

Local Energy Audits — affordable duct leakage test in Lionville, PA

Local Energy Audits proudly delivers services across Lionville, PA and the surrounding neighborhoods. We specialize in testing for duct leakage and energy inefficiencies using blower door and duct leakage methods. Whether you’re building from scratch or upgrading your home, we’re here to assist.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins with sealing each duct and register using duct mask tape on the supply and return sides.

After the registers are sealed, we fasten the duct tester to the unit or to a main return.

The ducts are then set to a depressurized pressure of 25 Pascals. Once there, we use the nanometer to capture the leakage reading.

Schedule Your Duct Leakage Test in Lionville, PA

Ensure your HVAC system functions efficiently, adheres to codes, and stays in top condition through reliable duct leakage test in Lionville, PA. Whether you’re a homeowner increasing comfort or a contractor completing a necessary inspection, our certified team offers fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and offer on-site guidance to help you pass your test, improve energy efficiency, and safeguard your HVAC system’s long-term health.

📞 Call 888-213-3975 ✉️ Request a Quote

Serving homeowners, builders, and contractors across Lionville, PA with dependable and energy-efficient testing solutions.