Duct Leakage Test in Madison, NJ

Confirm your HVAC system’s efficiency and meet local inspection standards with professional duct leakage test in Madison, NJ. Our certified technicians detect and measure air leakage in ductwork, supporting homeowners and builders in improving comfort, minimizing wasted energy, and meeting state requirements.

Why Duct Leakage Test is Important In Madison, NJ

States and municipalities now follow the 2015 IECC, International Energy Conservation Code for single-family residences, as well as the 2018 International Energy Conservation Code for multi-family structures. The change will bring notable implications for home builders and HVAC contractors working throughout the state. A Duct Leakage Test and a mandatory Blower Door Test are now required for all new construction or remodeled homes under the 2015 regulatory standards. Did you know that ducts are frequently the biggest contributors to home air loss in Pennsylvania, New Jersey, and Delaware? Leaked air can result in higher utility costs, extra load on your HVAC system, and dust and insulation traveling throughout your home. This makes duct leakage test necessary for homes of any age. Keep reading to discover why duct leakage test is so important and the advantages it offers.

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How a Duct Leakage Test Is Conducted

To commence a duct leakage test in Madison, NJ, your technician will seal every supply and return register except the primary return or air handler. A duct blaster fan, carefully calibrated for accuracy, is then attached to the duct opening. It depressurizes the ductwork, allowing leaks to become more noticeable.

The duct blaster uses a precision pressure sensor to monitor airflow and pinpoint leaks throughout the ductwork without interrupting your home environment. A duct leakage test — sometimes labeled as a duct blaster test — finds where your ducts are leaking air so you can decide on the best sealing strategy.

duct leakage test is hassle-free, clean, and won’t interfere with residents’ daily routines. Most tests in Madison, NJ are done within 30 to 60 minutes, with improvements that strengthen comfort and efficiency for years to come.

How to Measure Duct Leakage

Duct leakage is specified in cubic feet per minute (CFM) for each 100 square feet of conditioned space. Your technician uses a nanometer to identify pressure differences, which provide a clear picture of how much air is leaking from the ductwork. Understanding this number lets you identify inefficiencies, weigh improvement options, and confirm your home’s compliance with local energy code requirements in Madison, NJ.

Cost of Excessive Duct Leakage

If you’re seeing higher energy bills, irregular heating or cooling, or frequent HVAC malfunctions, duct leakage may be at fault. According to ENERGY STAR, the average duct system loses between 20% and 30% of its conditioned air due to leaks. Hot or cold outside air entering your system forces your HVAC system to work harder, driving up energy costs and reducing comfort.

Overworked equipment also leads to recurring breakdowns and higher repair expenses. Proper duct sealing helps keep your HVAC system healthy over the long run, prolonging its lifespan and lowering continued maintenance needs.

Duct leaks can also cause dust, mold spores, and excess moisture — along with other contaminants — to infiltrate the duct system. This can increase allergy discomfort, degrade indoor air quality, and eventually cause expensive structural issues behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC sets a requirement that all new homes feature ducts sealed completely with modern materials like mastic, foil tape, and insulation. But what do you do about leaks that sit deep within walls or ceilings?

Aerosol sealing technology (AeroSeal) provides a way to seal concealed openings inside the duct system. To start this method, all vents are blocked except for one access location. The HVAC system is isolated, and a machine is attached to the ducts. It pressurizes the ducts and releases a fine aerosolized sealant that fills small gaps and holes that traditional sealing methods cannot reach.

This method handles small to medium leaks very effectively. However, large openings may still require traditional mastic and tape sealing. Technicians perform a duct leakage test both before and after aerosol sealing to determine how much leakage has decreased and confirm the treatment worked.

Common Areas of Duct Leakage

The most likely place for ducts to leak air is through their joints. Ductwork involves multiple metal pieces pressed together with secure fittings and metal bands, yet these connections are rarely perfectly airtight.

As your HVAC system transitions between warm and cool air throughout the year, the ducts expand and contract. Over time, this movement shifts and loosens the joints, resulting in gaps and leaks — which is why all homes in Madison, NJ, new or older, benefit from duct leakage test.

Many energy auditors check duct leakage by feeling around the ducts and using a small tool to test the width of gaps between joints. If your duct system lacks proper sealing with mastic and approved tape, there is a high chance that leakage is taking place.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system is required to measure under 4 CFM per 100 square feet with the air handler installed, or 3 CFM per 100 square feet when it isn’t installed. For new construction, the duct leakage test must be passed prior to the home being approved for an occupancy certificate.

If your home in Madison, NJ does not pass a duct leakage test, you are likely paying more than necessary for heating and cooling — and placing long-term strain on your HVAC equipment. Meeting the 3–4 CFM requirement is important not just for compliance, but for safeguarding your home’s comfort and long-term energy efficiency.

Your technician will also advise you on the best ways to address leakage issues so you can pass the test, reduce utility bills, and enhance your home’s efficiency.

Local Energy Audits — affordable duct leakage test in Madison, NJ

Local Energy Audits proudly covers Madison, NJ and all nearby towns. We specialize in diagnosing duct leakage and energy inefficiencies through blower door and duct leakage test. Whether your home is new or existing, we’re ready to help.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins by closing off every duct and register with duct mask tape across both the supply and return sides.

After the registers are sealed, we hook the duct tester to the HVAC unit or a main return.

The ducts are then depressurized to exactly 25 Pascals. Once this is achieved, the nanometer is used to read the duct leakage.

Schedule Your Duct Leakage Test in Madison, NJ

Ensure your HVAC system operates efficiently, stays compliant, and performs at peak levels with certified duct leakage test in Madison, NJ. Whether you’re a homeowner looking for improved comfort or a contractor preparing for a final inspection, our certified team provides fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and deliver practical on-site guidance to help you pass your test, decrease energy waste, and preserve your HVAC system’s long-term condition.

Serving homeowners, builders, and contractors across Madison, NJ with dependable and energy-efficient testing solutions.