Duct Leakage Test in Metuchen, NJ

How a Duct Leakage Test Is Conducted

To commence a duct leakage test in Metuchen, NJ, your technician will seal every supply and return register except the primary return or air handler. A specially calibrated fan known as a duct blaster is then put in place at the opening. It depressurizes the ductwork so escaping air can be accurately identified.

The duct blaster works in sync with a precision pressure sensor to assess airflow and find duct leaks without disturbing your living space. A duct leakage test — frequently called a duct blaster test — reveals air escape points in your ducts, guiding you toward the best sealing options.

duct leakage test is quick, neat, and intentionally non-intrusive for anyone living in the home. Most tests in Metuchen, NJ are completed in roughly 30 to 60 minutes, and the resulting enhancements can support your home’s comfort and efficiency long-term.

How to Measure Duct Leakage

Duct leakage is specified in cubic feet per minute (CFM) for each 100 square feet of conditioned space. Your technician uses a nanometer to monitor tiny pressure fluctuations that indicate how much air is leaking through the ducts. Understanding this number helps you recognize where issues exist, plan meaningful improvements, and check your home against local energy code requirements in Metuchen, NJ.

Cost of Excessive Duct Leakage

If elevated utility bills, shifting temperatures, or repeated HVAC issues occur in your home, duct leakage may be the factor behind them. According to ENERGY STAR, typical duct systems lose 20% to 30% of conditioned air through leaks. Air from outside—whether hot or cold—entering your system forces your HVAC to work harder, increasing utility bills and reducing indoor comfort.

Overworked equipment also causes components to fail more often, leading to costly repairs. Proper duct sealing helps strengthen the long-term function of your HVAC system, improving its lifespan and reducing ongoing maintenance costs.

Duct leaks can also pull dust, mold spores, excess moisture, and various contaminants into the duct system. This can intensify allergy symptoms, harm indoor air quality, and cause long-term structural damage behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC enforces that new homes incorporate fully sealed ducts made with modern, energy-efficient materials including mastic, foil tape, and insulation. But what if the leaks you’re dealing with are deep inside the walls or ceilings?

Aerosol sealing technology (AeroSeal) makes it possible to seal leaks found deep within the ductwork. To use this method, technicians seal all vents except one access point. The HVAC system is isolated, and a machine is hooked up to the duct system. It pressurizes the ducts and circulates a fine aerosolized sealant that locates and fills tiny leaks beyond the reach of typical sealing.

This method is great for handling small to medium leaks. However, larger holes often require manual sealing with mastic and tape. Technicians perform pre- and post-aerosol sealing duct leakage tests to measure the improvement and confirm treatment effectiveness.

Common Areas of Duct Leakage

The most common location for air leakage in ducts is the joints. Ductwork includes several metal sections pressed together with tight fittings and metal bands, but those connections are almost never airtight.

As your HVAC system shifts between hot and cold cycles all year long, the ductwork expands and contracts. Over time, this movement gradually loosens the joints, creating leaks and gaps — highlighting the importance of duct leakage test in both new and older homes in Metuchen, NJ.

Many energy auditors check duct leakage by feeling around the ducts and using a small tool to test the width of gaps between joints. If your duct system is unsealed with mastic and approved tape, air leakage is almost certainly occurring.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system should measure under 4 CFM per 100 square feet with the air handler installed, or 3 CFM per 100 square feet without the air handler installed. For new construction, a duct leakage test must be successfully passed before the home can obtain an occupancy certificate.

If your home in Metuchen, NJ fails duct leakage test, you are probably spending unnecessarily on heating and cooling — and placing ongoing stress on your HVAC equipment. Meeting the 3–4 CFM requirement is essential not only for code compliance but also for protecting your home’s energy efficiency and comfort.

Your technician will also recommend effective ways to fix leakage issues so you can earn a passing score, save on utilities, and improve home performance.

Local Energy Audits — affordable duct leakage test in Metuchen, NJ

Local Energy Audits proudly supports customers throughout Metuchen, NJ and the areas nearby. We specialize in diagnosing duct leakage and energy inefficiencies through blower door and duct leakage test. Whether your home is new or existing, we’re ready to help.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.