Duct Leakage Test in Metuchen, NJ

How a Duct Leakage Test Is Conducted

To perform a duct leakage test in Metuchen, NJ, the technician begins by sealing every supply and return register except for the primary return or air handler unit. A duct blaster — a specially calibrated fan — is then connected to the opening. It depressurizes the duct system to expose areas where air is leaking.

The duct blaster works in sync with a precision pressure sensor to assess airflow and find duct leaks without disturbing your living space. A duct leakage test — commonly called a duct blaster test — detects areas where your ducts lose air, helping you select the most efficient sealing solutions.

duct leakage test is fast, tidy, and causes no disruption for residents. Most tests in Metuchen, NJ finish within 30 to 60 minutes, and the benefits to your home’s comfort and efficiency can last for years.

How to Measure Duct Leakage

Duct leakage is reported in cubic feet per minute (CFM) per 100 square feet of conditioned home area. Your technician uses a nanometer to detect minimal pressure variations, revealing the amount of air leakage occurring in the duct system. Understanding this number helps you identify problem areas, evaluate potential improvements, and determine whether your home meets local energy code requirements in Metuchen, NJ.

Cost of Excessive Duct Leakage

If your home suffers from costly utility bills, uneven comfort levels, or persistent HVAC repairs, duct leakage may be contributing. According to ENERGY STAR, many homes lose as much as 20% to 30% of conditioned air through duct leaks. Hot or cold outdoor air infiltrating your system makes your HVAC system work overtime, which boosts energy costs and reduces comfort.

Overworked equipment also results in more frequent breakdowns and expensive repair bills. Proper duct sealing helps sustain your HVAC system’s long-term condition, increasing its operational lifespan and decreasing maintenance requirements.

Duct leaks can also create openings for dust, mold spores, moisture, and various contaminants to enter the duct system. This can aggravate allergies, lower indoor air quality, and eventually lead to costly structural damage hidden behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC requires new homes to have fully sealed duct systems using modern, energy-efficient materials such as mastic, foil tape, and insulation. But what do you do about leaks that sit deep within walls or ceilings?

Aerosol sealing technology (AeroSeal) can identify and seal leaks that lie deep inside ductwork. To complete this method, all vents are closed off except for one access opening. The HVAC system is isolated, and a machine is linked to the duct system. It pressurizes the ducts and applies a fine aerosol sealant that fills tiny openings where standard sealing cannot reach.

This method handles small to medium leaks very effectively. However, large openings may still require traditional mastic and tape sealing. Technicians perform a duct leakage test both before and after aerosol sealing to determine how much leakage has decreased and confirm the treatment worked.

Common Areas of Duct Leakage

The most frequent source of duct air leakage is the joints. Ductwork uses many metal pieces pressed together with tight fittings and metal bands, but these joining points are rarely airtight.

As your HVAC system cycles through heating and cooling each year, the ducts naturally expand and contract. Over time, this movement leads the joints to loosen, resulting in gaps and leaks — making a duct leakage test important for new and older homes in Metuchen, NJ.

Many energy auditors assess duct leakage by touching the ductwork and using a small tool to check the width of gaps where joints connect. If your duct system has not been sealed with mastic and approved tape, there is a high chance that leakage is occurring.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system is required to measure under 4 CFM per 100 square feet with the air handler installed, or 3 CFM per 100 square feet when it isn’t installed. For new construction, the home must pass a duct leakage test before qualifying for an occupancy certificate.

If your home in Metuchen, NJ is unable to pass a duct leakage test, you are probably spending too much on heating and cooling — while your HVAC equipment endures long-term stress. Meeting the 3–4 CFM requirement is indispensable not only for compliance purposes but for ensuring strong comfort and energy savings.

Your technician will also give informed guidance on addressing leakage problems, enabling you to pass the test, reduce energy bills, and enhance your home’s performance.

Local Energy Audits — affordable duct leakage test in Metuchen, NJ

Local Energy Audits proudly helps clients across Metuchen, NJ and surrounding communities. We specialize in finding duct leakage and energy inefficiencies through blower door tests and duct leakage tests. Whether you’re constructing a new home or upgrading an older one, we’re ready to assist.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.