Duct Leakage Test in Millsboro, DE

Keep your HVAC system running at peak efficiency and in full compliance with local codes through expert duct leakage test in Millsboro, DE. Our certified technicians find and measure ductwork air leaks, allowing homeowners and builders to improve indoor comfort, reduce energy waste, and satisfy state standards.

Why Duct Leakage Test is Important In Millsboro, DE

States and municipalities commonly implement the 2015 IECC, International Energy Conservation Code for single-family dwellings and the 2018 International Energy Conservation Code for multi-family residences. The change will set in motion important implications for home builders and HVAC contractors who operate in the state. A Duct Leakage Test alongside a Blower Door Test must now be completed in newly constructed or remodeled homes to meet the 2015 regulatory standards. Did you know that duct systems can be major sources of air leakage in homes across Pennsylvania, New Jersey, and Delaware? Leaked air can raise utility expenses, overburden your HVAC system, and push insulation material and dust through every area of your home. This makes duct leakage test an essential part of maintaining both new and older homes. Keep reading to discover why duct leakage test is important and how it can support your home.

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How a Duct Leakage Test Is Conducted

To get started with a duct leakage test in Millsboro, DE, the technician will block every supply and return register except the main return or air handler. A duct blaster — a precision-calibrated fan — is then fitted to the duct opening. By depressurizing the system, it makes all air leaks much easier to detect.

The duct blaster pairs with a precision pressure sensor to measure airflow and identify leak locations in the ducts without disrupting your home. A duct leakage test — frequently called a duct blaster test — reveals air escape points in your ducts, guiding you toward the best sealing options.

duct leakage test is rapid, clean, and performed without inconvenience to residents. Most tests in Millsboro, DE are wrapped up in 30 to 60 minutes, with improvements that continue to boost comfort and efficiency for years.

How to Measure Duct Leakage

Duct leakage is evaluated in cubic feet per minute (CFM) per 100 square feet of conditioned space inside the home. Your technician uses a nanometer to detect minimal pressure variations, revealing the amount of air leakage occurring in the duct system. Understanding this number helps you pinpoint leakage points, think through potential improvements, and verify your home’s adherence to local energy code requirements in Millsboro, DE.

Cost of Excessive Duct Leakage

If you notice high energy costs, hot and cold spots, or ongoing HVAC repairs, duct leakage might be the underlying problem. According to ENERGY STAR, most homes lose 20% to 30% of their conditioned air through leaking ductwork. Hot or cold outside air leaking in makes your HVAC system work more than it should, driving up energy costs and diminishing comfort.

Overworked equipment also accelerates wear and tear, resulting in more breakdowns and costly repairs. Proper duct sealing helps enhance the long-term resilience of your HVAC system, lengthening its lifespan and cutting overall maintenance needs.

Duct leaks can also allow dust, mold spores, moisture buildup, and multiple contaminants to enter the duct system. This can worsen allergy reactions, negatively affect indoor air quality, and contribute to costly hidden structural damage over the years.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC requires all newly constructed homes to have fully sealed ductwork with modern, energy-saving materials such as mastic, foil tape, and insulation. But what should you do when leaks are located deep within your walls or ceilings?

Aerosol sealing technology (AeroSeal) reaches interior duct leaks that traditional sealing methods can’t access. To set up this method, all vents are sealed off except for a single access point. The HVAC system is isolated, and a machine is fitted to the duct system. It pressurizes the ducts and emits a fine aerosol sealant that fills tiny gaps and holes that standard sealing methods can’t access.

This method is ideal for small to medium leaks. However, any large openings will still need manual sealing with mastic and tape. Technicians complete before-and-after duct leakage tests to measure leakage reduction and ensure the aerosol sealing was effective.

Common Areas of Duct Leakage

The most common point where ducts leak air is along the joints. Ductwork is made from multiple metal pieces pressed together with tight fittings and metal bands, but these connections are rarely completely airtight.

As your HVAC system transitions between warm and cool air throughout the year, the ducts expand and contract. Over time, this movement leads to joint loosening, generating gaps and leaks — a clear reason duct leakage test is recommended for new and older homes in Millsboro, DE.

Many energy auditors test for duct leakage by feeling along the ducts and using a small tool to gauge how wide the gaps are at the joints. If your duct system has not been properly sealed with mastic and approved tape, it’s very likely that leakage exists.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system should fall under 4 CFM per 100 square feet with the air handler, or 3 CFM per 100 square feet when the air handler is absent. For new construction, obtaining an occupancy certificate requires passing a duct leakage test first.

If your home in Millsboro, DE does not meet duct leakage standards, you are likely overpaying for heating and cooling — and adding unnecessary strain to your HVAC equipment. Meeting the 3–4 CFM requirement is required not only for code approval but for keeping your home efficient and comfortable.

Your technician will also share expert recommendations for fixing leakage problems, helping you achieve a passing score, save on utilities, and improve home performance.

Local Energy Audits — affordable duct leakage test in Millsboro, DE

Local Energy Audits proudly works with clients throughout Millsboro, DE and nearby locations. We specialize in identifying and addressing duct leakage and energy inefficiencies using blower door tests and duct leakage tests. Whether you’re constructing a new home or optimizing an existing one, we’re here to help.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins with all the ducts and registers sealed tightly using duct mask tape on both sides—supply and return.

After the registers are sealed, we set up the duct tester by attaching it to the unit or a main return.

The ducts are then depressurized to a Pascal of 25. With the ducts depressurized we can use the nanometer to get a reading of the duct leakage.

Schedule Your Duct Leakage Test in Millsboro, DE

Ensure your HVAC system reaches optimal efficiency, satisfies code standards, and performs smoothly with expert duct leakage test in Millsboro, DE. Whether you’re a homeowner boosting comfort or a contractor finalizing an inspection, our certified team delivers fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and give on-site guidance to help you pass your test, minimize energy waste, and support the long-term health of your HVAC system.

📞 Call 888-213-3975 ✉️ Request a Quote

Serving homeowners, builders, and contractors across Millsboro, DE with dependable and energy-efficient testing solutions.