Duct Leakage Test in Milltown, NJ

How a Duct Leakage Test Is Conducted

To initiate testing, your technician will seal all supply and return registers except for the main return or air handler during a duct leakage test in Milltown, NJ. A specially calibrated duct blaster fan is then connected to the opening. This fan depressurizes the ducts to help locate where air is escaping.

The duct blaster, combined with a precision pressure sensor, measures airflow and detects leaks in the duct system without causing any disturbance in your home. A duct leakage test — commonly called a duct blaster test — detects areas where your ducts lose air, helping you select the most efficient sealing solutions.

duct leakage test is efficient, mess-free, and completely non-intrusive for residents. Most tests in Milltown, NJ are completed in just 30 to 60 minutes, while the benefits to comfort and efficiency can last long-term.

How to Measure Duct Leakage

Duct leakage is determined in cubic feet per minute (CFM) for every 100 square feet of conditioned interior space. Your technician uses a nanometer to detect small pressure differences, which indicate how much air is leaking through the ducts. Understanding this number allows you to identify concerns, evaluate upgrade opportunities, and determine whether your home fulfills local energy code requirements in Milltown, NJ.

Cost of Excessive Duct Leakage

If you’re facing higher energy bills, uneven heating or cooling, or recurring HVAC repairs, duct leakage could be to blame. According to ENERGY STAR, the average household loses 20%–30% of conditioned air because of leaking ducts. Outside air that’s too hot or too cold entering your system strains your HVAC, resulting in higher energy consumption and less comfort.

Overworked equipment also leads to more breakdowns and costly repairs. Proper duct sealing helps maintain the long-term health of your HVAC system, extending its lifespan and reducing ongoing maintenance needs.

Duct leaks can also let in dust, mold spores, added moisture, and other harmful contaminants. This can trigger more severe allergies, diminish indoor air quality, and create expensive structural problems behind walls or ceilings over time.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC outlines that new homes must be built with fully sealed duct systems, utilizing materials like mastic, foil tape, and insulation to enhance energy efficiency. But what about leaks that occur deep behind walls or ceilings out of sight?

Aerosol sealing technology (AeroSeal) allows technicians to seal leaks located inside inaccessible parts of ductwork. To begin this method, every vent is sealed except for one access opening. The HVAC unit is isolated, and a machine is installed onto the duct system. It pressurizes the ducts and pushes a fine aerosol sealant through them, sealing small holes that ordinary sealing methods can’t reach.

This method is great for handling small to medium leaks. However, larger holes often require manual sealing with mastic and tape. Technicians carry out leakage testing prior to and after aerosol sealing to observe the reduction and ensure treatment success.

Common Areas of Duct Leakage

The most frequent source of duct air leakage is the joints. Ductwork uses many metal pieces pressed together with tight fittings and metal bands, but these joining points are rarely airtight.

As your HVAC system runs through seasonal heating and cooling, the ducts experience ongoing expansion and contraction. Over time, this movement leads the joints to loosen, resulting in gaps and leaks — making a duct leakage test important for new and older homes in Milltown, NJ.

Many energy auditors evaluate duct leakage by feeling around the duct system and using a small tool to check the size of joint gaps. If your duct system was not sealed with mastic and approved tape, there’s a high likelihood that air is leaking.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system must measure under 4 CFM per 100 square feet with the air handler in place, or 3 CFM per 100 square feet if the air handler is not installed. For new construction, a passing duct leakage test is essential before the home can qualify for an occupancy certificate.

If your home in Milltown, NJ fails duct leakage test, you are probably spending unnecessarily on heating and cooling — and placing ongoing stress on your HVAC equipment. Meeting the 3–4 CFM requirement is essential not only for code compliance but also for protecting your home’s energy efficiency and comfort.

Your technician will also give professional advice on resolving leakage issues to help you achieve a passing score, cut down utility bills, and boost your home’s performance.

Local Energy Audits — affordable duct leakage test in Milltown, NJ

Local Energy Audits proudly helps clients across Milltown, NJ and surrounding communities. We specialize in revealing duct leakage and energy inefficiencies through blower door and duct leakage test. Whether your project is new or existing, we’re here to assist.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.