Duct Leakage Test in Montgomery, NJ

How a Duct Leakage Test Is Conducted

To begin a duct leakage test in Montgomery, NJ, your technician will seal off all supply and return registers except for the main return or the air handler. A specially calibrated device known as a duct blaster is then attached to the duct opening. Its purpose is to depressurize the system so that escaping air can be detected.

The duct blaster works in sync with a precision pressure sensor to assess airflow and find duct leaks without disturbing your living space. A duct leakage test — also known as a duct blaster test — pinpoints where air is escaping from your ducts, helping you choose the best sealing methods.

duct leakage test is quick, neat, and intentionally non-intrusive for anyone living in the home. Most tests in Montgomery, NJ are done in about 30 to 60 minutes, and the resulting enhancements can support your home’s comfort and efficiency for many years.

How to Measure Duct Leakage

Duct leakage is defined in cubic feet per minute (CFM) per 100 square feet of conditioned space within the structure. Your technician uses a nanometer to capture subtle pressure changes, allowing accurate measurement of duct air leakage. Understanding this number helps you detect inefficiencies, assess needed upgrades, and ensure your home complies with local energy code requirements in Montgomery, NJ.

Cost of Excessive Duct Leakage

If you are experiencing high utility bills, uneven temperatures, or frequent HVAC repairs, duct leakage may be the cause. According to ENERGY STAR, homes across the country lose 20% to 30% of their conditioned air through duct leakage. Hot or cold outside air creeping into your system forces the HVAC to work inefficiently, increasing energy spending and reducing comfort.

Overworked equipment also results in more frequent breakdowns and expensive repair bills. Proper duct sealing helps preserve the long-term efficiency of your HVAC system, boosting its lifespan and cutting down on regular maintenance needs.

Duct leaks can also cause dust, mold spores, and excess moisture — along with other contaminants — to infiltrate the duct system. This can escalate allergies, lower the overall air quality indoors, and lead to costly damage behind walls or ceilings over time.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC outlines that new homes must be built with fully sealed duct systems, utilizing materials like mastic, foil tape, and insulation to enhance energy efficiency. But what if those leaks are tucked away behind walls or ceilings?

Aerosol sealing technology (AeroSeal) allows technicians to seal leaks located inside inaccessible parts of ductwork. To begin this method, every vent is sealed except for one access opening. The HVAC unit is isolated, and a machine is installed onto the duct system. It pressurizes the ducts and emits a fine aerosol sealant that fills tiny gaps and holes that standard sealing methods can’t access.

This method provides strong results for small and medium leaks. However, significant openings may still require mastic and tape by hand. Technicians perform pre- and post-aerosol sealing duct leakage tests to measure the improvement and confirm treatment effectiveness.

Common Areas of Duct Leakage

The most common place for ducts to leak air is through the joints. Ductwork is made of multiple metal pieces pressed together using tight fittings and metal bands, but these connections are rarely airtight.

As your HVAC system operates in both heating and cooling modes year-round, the ducts continuously expand and contract. Over time, this movement causes the joints to loosen, opening gaps and leaks — making a duct leakage test beneficial for both new and older homes in Montgomery, NJ.

Many energy auditors examine duct leakage by touching the ducts and using a small tool to measure the gap width between joints. If your duct system is missing mastic and approved tape sealing, there’s a significant chance that air leakage is happening.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system should stay under 4 CFM per 100 square feet with the air handler attached, or 3 CFM per 100 square feet without it. For new construction, homes are required to pass a duct leakage test before an occupancy certificate can be issued.

If your home in Montgomery, NJ fails its duct leakage test, you are likely facing inflated heating and cooling costs — along with increased strain on your HVAC system. Meeting the 3–4 CFM requirement is crucial not only for passing code but also for maintaining your home’s overall energy efficiency and comfort.

Your technician will also advise you on the best ways to address leakage issues so you can pass the test, reduce utility bills, and enhance your home’s efficiency.

Local Energy Audits — affordable duct leakage test in Montgomery, NJ

Local Energy Audits proudly provides service to homeowners and builders throughout Montgomery, NJ and the surrounding region. We specialize in locating and diagnosing duct leakage and energy inefficiencies through blower door and duct leakage tests. Whether your home is newly built or older, we’re here to help.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.