Duct Leakage Test in Montville, NJ

Improve HVAC performance and ensure energy code compliance with dependable duct leakage test in Montville, NJ. Our certified technicians inspect and measure air leakage in ductwork, enabling homeowners and builders to boost comfort, prevent energy waste, and adhere to state guidelines.

Why Duct Leakage Test is Important In Montville, NJ

Various states and municipalities have adopted the 2015 IECC, International Energy Conservation Code for single-family houses, along with the 2018 International Energy Conservation Code for multi-family units. The change will impose meaningful implications on home builders and HVAC contractors working regionally within the state. A Duct Leakage Test paired with a Blower Door Test is now expected for newly constructed and remodeled homes in accordance with the 2015 code requirements. Did you know that ducts are responsible for a large share of air leakage issues in homes in Pennsylvania, New Jersey, and Delaware? Leaked air can increase your energy costs, overwork your HVAC system, and distribute insulation particles and dust around your home. This makes duct leakage test necessary for homeowners with either older or newly built homes. Read ahead to see why duct leakage test is important and what you gain from it.

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How a Duct Leakage Test Is Conducted

To kick off a duct leakage test in Montville, NJ, your technician will block all supply and return registers while keeping the main return or air handler accessible. A specially calibrated fan, known as a duct blaster, is then attached to the opening. The purpose of this fan is to depressurize the duct system, creating the ideal conditions to identify where air is escaping.

The duct blaster works together with a precision pressure sensor to measure airflow and pinpoint leaks in the ductwork without disturbing your home. A duct leakage test — also referred to as a duct blaster test — highlights where air is leaking from your ducts to help you choose the proper sealing method.

duct leakage test is easy, clean, and unobtrusive for residents in the home. Most tests in Montville, NJ are completed within 30 to 60 minutes, and the improvements can benefit your home’s comfort and efficiency for years.

How to Measure Duct Leakage

Duct leakage is specified in cubic feet per minute (CFM) for each 100 square feet of conditioned space. Your technician uses a nanometer to evaluate small pressure shifts that signal air escaping through the ducts. Understanding this number helps you identify problem areas, evaluate potential improvements, and determine whether your home meets local energy code requirements in Montville, NJ.

Cost of Excessive Duct Leakage

If you’re encountering increased energy bills, temperature inconsistencies, or constant HVAC repairs, duct leakage could be the source. According to ENERGY STAR, homes with leaky ducts routinely lose 20% to 30% of conditioned air. Outside hot or cold air leaking into your system puts extra strain on your HVAC unit, raising energy bills and decreasing comfort.

Overworked equipment also triggers more mechanical failures and costly service calls. Proper duct sealing helps sustain your HVAC system’s long-term condition, increasing its operational lifespan and decreasing maintenance requirements.

Duct leaks can also introduce dust, mold spores, excess humidity, and other contaminants into the duct system. This can aggravate allergies, lower indoor air quality, and eventually lead to costly structural damage hidden behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC outlines that new homes must be built with fully sealed duct systems, utilizing materials like mastic, foil tape, and insulation to enhance energy efficiency. But what happens when leaks are trapped deep inside wall or ceiling cavities?

Aerosol sealing technology (AeroSeal) helps target hard-to-reach openings deep within ducts. To execute this method, all vents are sealed shut except a single access point. The HVAC system is isolated, and a machine is attached to the duct network. It pressurizes the ducts and sprays a fine mist of sealant that fills tiny leaks and holes beyond the reach of conventional sealing.

This method is very effective for minor to moderate leaks. However, substantial openings may still need traditional sealing with mastic and tape. Technicians administer a duct leakage test prior to and following aerosol sealing to measure leakage changes and ensure the method was successful.

Common Areas of Duct Leakage

The most common area where ducts leak air is around the joints. Ductwork uses several metal parts pressed together with tight fittings and metal bands, though these points are rarely airtight.

As your HVAC system provides heating and cooling year-round, the ducts repeatedly expand and contract. Over time, this movement causes the joints to loosen, opening gaps and leaks — making a duct leakage test beneficial for both new and older homes in Montville, NJ.

Many energy auditors detect leaks by checking the duct surfaces by hand and using a small tool to measure joint gap width. If your duct system is missing mastic and approved tape sealing, there’s a significant chance that air leakage is happening.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system has to measure below 4 CFM per 100 square feet with the air handler installed, or 3 CFM per 100 square feet without the air handler. For new construction, a passing duct leakage test is essential before the home can qualify for an occupancy certificate.

If your home in Montville, NJ does not pass its duct leakage inspection, you’re likely paying higher heating and cooling bills — and stressing your HVAC system over time. Meeting the 3–4 CFM requirement is key not only for staying code-compliant but for maintaining energy efficiency and consistent comfort in your home.

Your technician will also advise you on the best ways to address leakage issues so you can pass the test, reduce utility bills, and enhance your home’s efficiency.

Local Energy Audits — affordable duct leakage test in Montville, NJ

Local Energy Audits proudly provides service to homeowners and builders throughout Montville, NJ and the surrounding region. We specialize in identifying and addressing duct leakage and energy inefficiencies using blower door tests and duct leakage tests. Whether you’re constructing a new home or optimizing an existing one, we’re here to help.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins by sealing all the ducts and registers with duct mask tape on both the supply and return side.

After the registers are sealed, we position the duct tester on the HVAC unit or on a primary return.

The ducts are then depressurized to a Pascal of 25. With the ducts depressurized we can use the nanometer to get a reading of the duct leakage.

Schedule Your Duct Leakage Test in Montville, NJ

Ensure your HVAC system is efficient, compliant, and performing at its best with professional duct leakage test in Montville, NJ. Whether you’re a homeowner boosting comfort or a contractor finalizing an inspection, our certified team delivers fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and provide on-site assistance to help you pass your test, cut down on energy waste, and extend the long-term health of your HVAC system.

Serving homeowners, builders, and contractors across Montville, NJ with dependable and energy-efficient testing solutions.