Duct Leakage Test in Montville, NJ

Ensure proper HVAC performance and code compliance by scheduling professional duct leakage test in Montville, NJ. Our certified technicians detect and measure air leakage in ductwork, supporting homeowners and builders in improving comfort, minimizing wasted energy, and meeting state requirements.

Why Duct Leakage Test is Important In Montville, NJ

Across the country, states and municipalities enforce the 2015 IECC, International Energy Conservation Code for single-family buildings and the 2018 International Energy Conservation Code for multi-family buildings. The change will result in several substantial implications for home builders and HVAC contractors engaged in work across the state. A Duct Leakage Test along with a Blower Door Test is now required for any newly constructed or remodeled home as outlined in the 2015 regulations. Did you know that duct systems can be major sources of air leakage in homes across Pennsylvania, New Jersey, and Delaware? Leaked air can elevate your energy bills, make your HVAC system work harder, and distribute insulation fibers and dust through your home. This makes duct leakage test important for all types of homes, whether new or old. Continue reading to learn why duct leakage test is essential and how you can benefit.

What Our Clients Say

How a Duct Leakage Test Is Conducted

To conduct a proper duct leakage test in Montville, NJ, your technician first seals all supply and return registers except the main return or air handler. A calibrated duct blaster is then mounted to the opening. By depressurizing the duct system, it creates ideal conditions for detecting air leaks.

The duct blaster joins forces with a precision pressure sensor to monitor airflow and pinpoint leak points in the ducts without disturbing your home. A duct leakage test — often described as a duct blaster test — identifies leaking areas in your ducts so you can determine the most efficient sealing fix.

duct leakage test is hassle-free, clean, and won’t interfere with residents’ daily routines. Most tests in Montville, NJ are completed in roughly 30 to 60 minutes, and the resulting enhancements can support your home’s comfort and efficiency long-term.

How to Measure Duct Leakage

Duct leakage is expressed in cubic feet per minute (CFM) per 100 square feet of the home’s conditioned area. Your technician uses a nanometer to register small pressure differences, which help calculate how much air is leaking from the ducts. Understanding this number allows you to pinpoint problem areas, assess needed improvements, and confirm whether your home satisfies local energy code requirements in Montville, NJ.

Cost of Excessive Duct Leakage

If you’re facing higher energy bills, uneven heating or cooling, or recurring HVAC repairs, duct leakage could be to blame. According to ENERGY STAR, the average duct system loses between 20% and 30% of its conditioned air due to leaks. If outdoor hot or cold air infiltrates your system, your HVAC struggles to maintain temperatures, raising energy costs and lowering comfort.

Overworked equipment also results in more frequent breakdowns and expensive repair bills. Proper duct sealing helps maintain the long-term health of your HVAC system, extending its lifespan and reducing ongoing maintenance needs.

Duct leaks can also allow dust, mold spores, excess moisture, and other contaminants into the duct system. This can intensify allergy symptoms, harm indoor air quality, and cause long-term structural damage behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC specifies that newly constructed homes must use fully sealed duct systems with modern, efficient materials such as mastic, foil tape, and insulation. But what if the leaks are buried far inside your walls or ceilings?

Aerosol sealing technology (AeroSeal) is designed to reach and seal hidden gaps throughout the duct system. To implement this method, every vent is covered except one access point. The HVAC system is isolated, and a machine is connected to the duct system. It pressurizes the ducts and releases a delicate aerosol sealant that settles into small gaps and holes traditional techniques can’t access.

This method works efficiently for small to medium leaks. However, larger gaps usually require manual sealing using mastic and tape. Technicians test the ducts for leakage before and after aerosol sealing to determine the reduction level and verify success.

Common Areas of Duct Leakage

The most usual area for air leakage in ducts is at the joints. Ductwork includes various metal pieces pressed together using tight fittings and metal bands, but these connections are hardly ever airtight.

As your HVAC system operates in varying temperatures across the year, the ducts undergo expansion and contraction. Over time, this movement makes the joints loosen, forming gaps and leaks — meaning a duct leakage test is advised for both new and older homes in Montville, NJ.

Many energy auditors look for duct leakage by running their hands along the ducts and using a small tool to measure the width of gaps at the joints. If your duct system isn’t sealed with mastic and approved tape, there’s a good chance that leaks are occurring.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system must show under 4 CFM per 100 square feet if the air handler is installed, or 3 CFM per 100 square feet if it is not. For new construction, no home can receive an occupancy certificate without first passing a duct leakage test.

If your home in Montville, NJ fails duct leakage test, you are probably spending unnecessarily on heating and cooling — and placing ongoing stress on your HVAC equipment. Meeting the 3–4 CFM requirement is fundamental not only for code adherence but for boosting your home’s long-term efficiency and comfort.

Your technician will also provide professional insights on resolving leakage issues so you can achieve a passing score, lower your utility costs, and optimize home performance.

Local Energy Audits — affordable duct leakage test in Montville, NJ

Local Energy Audits is proud to serve customers across Montville, NJ and the nearby communities. We specialize in detecting duct leakage and energy inefficiencies using blower door and duct leakage test. Whether you’re building new or enhancing your current home, we’re here to support you.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins by applying duct mask tape to seal every duct and register on both the supply and return sides.

After the registers are sealed, we attach the duct tester to either the unit itself or a main return.

The ducts are then brought down to 25 Pascals of pressure. With the ducts depressurized, the nanometer can be used to read the leakage level.

Schedule Your Duct Leakage Test in Montville, NJ

Ensure your HVAC system delivers maximum efficiency, full compliance, and top performance through professional duct leakage test in Montville, NJ. Whether you’re a homeowner wanting better comfort or a contractor reaching the final inspection stage, our certified team provides fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and give on-site guidance to help you pass your test, minimize energy waste, and support the long-term health of your HVAC system.

Serving homeowners, builders, and contractors across Montville, NJ with dependable and energy-efficient testing solutions.