Duct Leakage Test in Morristown, NJ

Make sure your HVAC system performs at its best and satisfies local energy standards with certified duct leakage test in Morristown, NJ. Our certified technicians measure and identify ductwork air leaks, assisting homeowners and builders in boosting comfort, limiting energy waste, and maintaining state compliance.

Why Duct Leakage Test is Important In Morristown, NJ

States and municipalities are using the 2015 IECC, International Energy Conservation Code for single-family construction and the 2018 International Energy Conservation Code for multi-family construction. The change will bring notable implications for home builders and HVAC contractors working throughout the state. A Duct Leakage Test and a mandatory Blower Door Test are now required for all new construction or remodeled homes under the 2015 regulatory standards. Did you know that duct systems contribute heavily to air leakage in homes throughout Pennsylvania, New Jersey, and Delaware? Leaked air can push your energy bills higher, pressure your HVAC system, and spread dust and insulation inside your house. This makes duct leakage test vital for homes both old and newly built. Keep reading to find out why duct leakage test matters and what benefits it provides.

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How a Duct Leakage Test Is Conducted

To set up a duct leakage test in Morristown, NJ, the technician begins by sealing all supply and return registers, leaving only the air handler or main return open. A specially calibrated fan, known as a duct blaster, is then attached to the opening. The purpose of this fan is to depressurize the duct system, creating the ideal conditions to identify where air is escaping.

The duct blaster joins forces with a precision pressure sensor to monitor airflow and pinpoint leak points in the ducts without disturbing your home. A duct leakage test — sometimes known as a duct blaster test — shows exactly where your ducts are leaking air so you can apply the right sealing fixes.

duct leakage test is fast, tidy, and causes no disruption for residents. Most tests in Morristown, NJ are wrapped up in 30 to 60 minutes, with improvements that continue to boost comfort and efficiency for years.

How to Measure Duct Leakage

Duct leakage is tracked in cubic feet per minute (CFM) per 100 square feet of conditioned living area. Your technician uses a nanometer to evaluate small pressure shifts that signal air escaping through the ducts. Understanding this number allows you to identify concerns, evaluate upgrade opportunities, and determine whether your home fulfills local energy code requirements in Morristown, NJ.

Cost of Excessive Duct Leakage

If you’re dealing with rising utility bills, inconsistent room temperatures, or repeated HVAC issues, duct leakage could be the reason. According to ENERGY STAR, a large portion of homes lose between 20% and 30% of conditioned air due to leaky ducts. Outside air that’s too hot or too cold entering your system strains your HVAC, resulting in higher energy consumption and less comfort.

Overworked equipment also accelerates wear and tear, resulting in more breakdowns and costly repairs. Proper duct sealing helps uphold the long-term performance of your HVAC system, stretching its lifespan and decreasing routine maintenance demands.

Duct leaks can also introduce dust, mold spores, excess humidity, and other contaminants into the duct system. This can amplify allergy problems, impact air quality indoors, and slowly create costly structural damage behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC requires new homes to use fully sealed duct systems crafted from up-to-date, efficient materials such as mastic, foil tape, and insulation. But what if the leaks you’re dealing with are deep inside the walls or ceilings?

Aerosol sealing technology (AeroSeal) provides a way to seal concealed openings inside the duct system. To execute this method, all vents are sealed shut except a single access point. The HVAC system is isolated, and a machine is attached to the duct network. It pressurizes the ducts and injects a fine aerosolized sealant that targets small holes and gaps unreachable by traditional sealing methods.

This method works very well for small to medium leaks. However, larger openings may still need to be sealed manually with mastic and tape. Technicians complete before-and-after duct leakage tests to measure leakage reduction and ensure the aerosol sealing was effective.

Common Areas of Duct Leakage

The most likely place for ducts to leak air is through their joints. Ductwork involves multiple metal pieces pressed together with secure fittings and metal bands, yet these connections are rarely perfectly airtight.

As your HVAC system heats and cools during seasonal changes, the ductwork expands and then contracts. Over time, this movement makes the joints loosen, forming gaps and leaks — meaning a duct leakage test is advised for both new and older homes in Morristown, NJ.

Many energy auditors assess duct leakage by touching the ductwork and using a small tool to check the width of gaps where joints connect. If your duct system hasn’t been finished with mastic and approved tape, leaks are highly likely.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system must read under 4 CFM per 100 square feet with the air handler installed, or 3 CFM per 100 square feet without the air handler. For new construction, a passing duct leakage test is mandatory before a home can be granted an occupancy certificate.

If your home in Morristown, NJ fails a duct leakage test, you are probably spending more than you should on heating and cooling — while also putting long-term stress on your HVAC system. Meeting the 3–4 CFM requirement is fundamental not only for code adherence but for boosting your home’s long-term efficiency and comfort.

Your technician will also offer professional recommendations to tackle leakage issues so you can secure a passing score, reduce utility costs, and strengthen home performance.

Local Energy Audits — affordable duct leakage test in Morristown, NJ

Local Energy Audits proudly works with clients throughout Morristown, NJ and nearby locations. We specialize in locating and diagnosing duct leakage and energy inefficiencies through blower door and duct leakage tests. Whether your home is newly built or older, we’re here to help.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins with all ducts and registers being sealed using duct mask tape on the supply and return sides.

After the registers are sealed we attached the duct tester to either the unit itself or a main return.

The ducts are then brought down to 25 Pascals of pressure. With the ducts depressurized, the nanometer can be used to read the leakage level.

Schedule Your Duct Leakage Test in Morristown, NJ

Ensure your HVAC system continues to perform efficiently, meets compliance, and runs at its best with specialized duct leakage test in Morristown, NJ. Whether you’re a homeowner improving comfort or a contractor completing a final inspection, our certified team provides fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and deliver on-site guidance to help you pass your test, limit energy waste, and preserve your HVAC system’s long-term health.

📞 Call 888-213-3975 ✉️ Request a Quote

Serving homeowners, builders, and contractors across Morristown, NJ with dependable and energy-efficient testing solutions.