Duct Leakage Test in New Brunswick, NJ

How a Duct Leakage Test Is Conducted

To start conducting a duct leakage test in New Brunswick, NJ, the technician seals all supply and return registers other than the main return or the air handler. A specially calibrated device known as a duct blaster is then attached to the duct opening. Its purpose is to depressurize the system so that escaping air can be detected.

The duct blaster system, along with a precision pressure sensor, measures airflow and highlights leaks in the ductwork without inconveniencing you at home. A duct leakage test — also called a duct blaster test — locates the points where duct air escapes, helping you implement the right sealing solution.

duct leakage test is straightforward, clean, and designed to be non-intrusive for residents. Most tests in New Brunswick, NJ are done within 30 to 60 minutes, with improvements that strengthen comfort and efficiency for years to come.

How to Measure Duct Leakage

Duct leakage is rated in cubic feet per minute (CFM) per 100 square feet of the home’s conditioned zone. Your technician uses a nanometer to detect small pressure differences, which indicate how much air is leaking through the ducts. Understanding this number helps you uncover weak points, analyze opportunities for upgrades, and check whether your home follows local energy code requirements in New Brunswick, NJ.

Cost of Excessive Duct Leakage

If your utility bills keep climbing, temperatures vary from room to room, or your HVAC needs constant fixing, duct leakage may be the cause. According to ENERGY STAR, homes across the country lose 20% to 30% of their conditioned air through duct leakage. If hot or cold air from outdoors enters your system, your HVAC works harder than necessary, causing energy costs to rise and comfort to fall.

Overworked equipment also produces more frequent issues that require costly repairs. Proper duct sealing helps protect the long-term performance of your HVAC system, increasing its lifespan and lowering future maintenance requirements.

Duct leaks can also bring dust, mold spores, excess moisture, and other impurities into the duct system. This can worsen allergy conditions, affect indoor air quality, and result in costly damage forming behind walls or ceilings over time.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC sets a requirement that all new homes feature ducts sealed completely with modern materials like mastic, foil tape, and insulation. But what if the problem areas are buried deep within the walls or ceilings?

Aerosol sealing technology (AeroSeal) reaches interior duct leaks that traditional sealing methods can’t access. To perform this method, all vents are sealed off except for one access point. The HVAC system is isolated, and a machine is connected to the duct system. It pressurizes the ducts and injects fine aerosol particles that seal tiny gaps and holes that typical sealing techniques miss.

This method seals small to medium leaks effectively. However, large gaps may still call for manual sealing using mastic and tape. Technicians perform pre- and post-aerosol sealing duct leakage tests to measure the improvement and confirm treatment effectiveness.

Common Areas of Duct Leakage

The most frequent area where ducts lose air is at the joints. Ductwork consists of several metal sections pressed together with tight fittings and metal bands, yet these connections are almost never fully airtight.

As your HVAC system provides heating and cooling year-round, the ducts repeatedly expand and contract. Over time, this movement compromises the joints, forming gaps and leaks — which is exactly why duct leakage test is encouraged for new and older homes in New Brunswick, NJ.

Many energy auditors test for duct leakage by feeling along the ducts and using a small tool to gauge how wide the gaps are at the joints. If your duct system hasn’t been finished with mastic and approved tape, leaks are highly likely.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system must come in under 4 CFM per 100 square feet with the air handler, or 3 CFM per 100 square feet when the air handler is removed. For new construction, a passing duct leakage test is essential before the home can qualify for an occupancy certificate.

If your home in New Brunswick, NJ fails its duct leakage test, you are likely facing inflated heating and cooling costs — along with increased strain on your HVAC system. Meeting the 3–4 CFM requirement is fundamental not only for code adherence but for boosting your home’s long-term efficiency and comfort.

Your technician will also provide expert insights into correcting leakage issues so you can meet passing standards, lower your utility expenses, and improve overall home performance.

Local Energy Audits — affordable duct leakage test in New Brunswick, NJ

Local Energy Audits proudly delivers services across New Brunswick, NJ and the surrounding neighborhoods. We specialize in testing for duct leakage and energy inefficiencies using blower door and duct leakage methods. Whether you’re building from scratch or upgrading your home, we’re here to assist.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.