Duct Leakage Test in Norristown, PA

Ensure proper HVAC performance and code compliance by scheduling professional duct leakage test in Norristown, PA. Our certified technicians measure and identify ductwork air leaks, assisting homeowners and builders in boosting comfort, limiting energy waste, and maintaining state compliance.

Why Duct Leakage Test is Important In Norristown, PA

States and municipalities have put in place the 2015 IECC, International Energy Conservation Code for single-family projects and the 2018 International Energy Conservation Code for multi-family projects. The change will impose meaningful implications on home builders and HVAC contractors working regionally within the state. A Duct Leakage Test plus the required Blower Door Test are now necessary for newly built or remodeled homes in line with the 2015 regulations. Did you know that improperly sealed ducts account for a major portion of air leakage in homes across Pennsylvania, New Jersey, and Delaware? Leaked air can cause your energy bills to rise, strain your HVAC system, and move dust and insulation around your living spaces. This makes duct leakage test an essential part of maintaining both new and older homes. Keep reading to discover why duct leakage test is important and how it can support your home.

What Our Clients Say

How a Duct Leakage Test Is Conducted

To initiate testing, your technician will seal all supply and return registers except for the main return or air handler during a duct leakage test in Norristown, PA. A calibrated duct blaster fan is then mounted to the opening. This fan creates negative pressure inside the ducts, making air leakage locations easier to find.

The duct blaster operates alongside a precision pressure sensor to track airflow and identify duct leaks without disrupting your home. A duct leakage test — also known as a duct blaster test — pinpoints where air is escaping from your ducts, helping you choose the best sealing methods.

duct leakage test is prompt, clean, and does not interrupt residents’ activities. Most tests in Norristown, PA finish in 30 to 60 minutes, and the upgrades continue benefiting your home’s comfort and efficiency long after.

How to Measure Duct Leakage

Duct leakage is monitored in cubic feet per minute (CFM) per 100 square feet of the conditioned sections of the home. Your technician uses a nanometer to monitor tiny pressure fluctuations that indicate how much air is leaking through the ducts. Understanding this number helps you recognize where issues exist, plan meaningful improvements, and check your home against local energy code requirements in Norristown, PA.

Cost of Excessive Duct Leakage

If you’re seeing higher energy bills, irregular heating or cooling, or frequent HVAC malfunctions, duct leakage may be at fault. According to ENERGY STAR, the majority of homes lose 20% to 30% of conditioned air through duct leaks. When your system pulls in hot or cold outdoor air, the HVAC unit has to work harder, driving up energy usage and reducing comfort indoors.

Overworked equipment also produces more frequent issues that require costly repairs. Proper duct sealing helps preserve the long-term efficiency of your HVAC system, boosting its lifespan and cutting down on regular maintenance needs.

Duct leaks can also allow dust, mold spores, moisture buildup, and multiple contaminants to enter the duct system. This can negatively influence allergies, weaken indoor air quality, and lead to expensive long-term damage behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC requires new homes to have fully sealed duct systems using modern, energy-efficient materials such as mastic, foil tape, and insulation. But what about leaks that occur deep behind walls or ceilings out of sight?

Aerosol sealing technology (AeroSeal) is one way to reach hidden openings inside ductwork. To perform the process, technicians seal all vents but leave one access point open. The HVAC system is isolated, and a machine is connected to the duct system. It pressurizes the ducts and distributes a fine aerosolized sealant that seals small openings traditional methods cannot reach.

This method performs well for small and medium leaks. However, larger openings typically require manual sealing with mastic and tape. Technicians perform pre- and post-aerosol sealing duct leakage tests to measure the improvement and confirm treatment effectiveness.

Common Areas of Duct Leakage

The most common place for ducts to leak air is through the joints. Ductwork is made of multiple metal pieces pressed together using tight fittings and metal bands, but these connections are rarely airtight.

As your HVAC system adjusts temperatures throughout the year, the ducts go through expansion and contraction. Over time, this movement leads the joints to loosen, resulting in gaps and leaks — making a duct leakage test important for new and older homes in Norristown, PA.

Many energy auditors locate duct leakage by touching the ductwork and using a small tool to measure the width of separation between joints. If your duct system has not received sealing with mastic and approved tape, leakage is very probable.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system needs to measure under 4 CFM per 100 square feet when the air handler is included, or 3 CFM per 100 square feet when it is not. For new construction, the duct leakage test must be passed prior to the home being approved for an occupancy certificate.

If your home in Norristown, PA falls short in a duct leakage test, you are probably paying extra for heating and cooling — and placing lasting pressure on your HVAC equipment. Meeting the 3–4 CFM requirement is essential not only for code compliance but also for protecting your home’s energy efficiency and comfort.

Your technician will also give professional advice on resolving leakage issues to help you achieve a passing score, cut down utility bills, and boost your home’s performance.

Local Energy Audits — affordable duct leakage test in Norristown, PA

Local Energy Audits proudly supports customers throughout Norristown, PA and the areas nearby. We specialize in evaluating duct leakage and energy inefficiencies with blower door and duct leakage tests. Whether you’re developing a new home or enhancing an older one, we’re here to help.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins by applying duct mask tape to seal every duct and register on both the supply and return sides.

After the registers are sealed, we connect the duct tester either to the HVAC unit itself or a central return.

The ducts are then lowered to a depressurized level of 25 Pascals. With the system at that pressure, the nanometer is used to read the duct leakage.

Schedule Your Duct Leakage Test in Norristown, PA

Ensure your HVAC system delivers maximum efficiency, full compliance, and top performance through professional duct leakage test in Norristown, PA. Whether you’re a homeowner wanting better comfort or a contractor reaching the final inspection stage, our certified team provides fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and give on-site guidance to help you pass your test, minimize energy waste, and support the long-term health of your HVAC system.

Serving homeowners, builders, and contractors across Norristown, PA with dependable and energy-efficient testing solutions.