Duct Leakage Test in North Caldwell, NJ

How a Duct Leakage Test Is Conducted

To start a duct leakage test in North Caldwell, NJ, the technician will close and seal every supply and return register except the main return or air handler. A specially calibrated fan, known as a duct blaster, is then attached to the opening. The purpose of this fan is to depressurize the duct system, creating the ideal conditions to identify where air is escaping.

The duct blaster joins forces with a precision pressure sensor to monitor airflow and pinpoint leak points in the ducts without disturbing your home. A duct leakage test — sometimes called a duct blaster test — detects air loss in the duct system, allowing you to apply the most suitable sealing solutions.

duct leakage test is simple, clean, and minimally invasive for residents. Most tests in North Caldwell, NJ take between 30 and 60 minutes, and the improvements they deliver can elevate comfort and efficiency for years ahead.

How to Measure Duct Leakage

Duct leakage is calculated in cubic feet per minute (CFM) for every 100 square feet of conditioned space. Your technician uses a nanometer to pick up minor pressure shifts that indicate the level of air leakage within the ducts. Understanding this number allows you to pinpoint problem areas, assess needed improvements, and confirm whether your home satisfies local energy code requirements in North Caldwell, NJ.

Cost of Excessive Duct Leakage

If your utility bills keep climbing, temperatures vary from room to room, or your HVAC needs constant fixing, duct leakage may be the cause. According to ENERGY STAR, an average home’s ductwork loses 20% to 30% of conditioned air through leaks. If outdoor hot or cold air infiltrates your system, your HVAC struggles to maintain temperatures, raising energy costs and lowering comfort.

Overworked equipment also triggers more mechanical failures and costly service calls. Proper duct sealing helps protect and extend the long-term lifespan of your HVAC system, minimizing the need for repeated maintenance.

Duct leaks can also let in dust, mold spores, added moisture, and other harmful contaminants. This can worsen allergies, reduce indoor air quality, and even cause expensive structural damage behind walls or ceilings over time.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC enforces that new homes incorporate fully sealed ducts made with modern, energy-efficient materials including mastic, foil tape, and insulation. But what should you do when leaks are located deep within your walls or ceilings?

Aerosol sealing technology (AeroSeal) gives technicians a way to reach concealed duct leaks without opening walls or ceilings. To carry out the procedure, technicians seal off all vents except one access point. The HVAC system is isolated, and a machine is linked to the duct system. It pressurizes the ducts and emits a fine aerosolized sealant designed to fill small leaks unreachable with standard sealing.

This method provides strong results for small and medium leaks. However, significant openings may still require mastic and tape by hand. Technicians test the ducts for leakage before and after aerosol sealing to determine the reduction level and verify success.

Common Areas of Duct Leakage

The most common leakage area in duct systems is the joints. Ductwork involves numerous metal parts pressed together with tight fittings and metal bands, but these connections are almost never fully airtight.

As your HVAC system moves through annual heating and cooling cycles, the ductwork expands and then contracts. Over time, this movement leads to joint loosening, generating gaps and leaks — a clear reason duct leakage test is recommended for new and older homes in North Caldwell, NJ.

Many energy auditors detect duct leakage by physically checking the ducts and using a small tool to assess the width of joint gaps. If your duct system hasn’t been sealed with mastic and approved tape, there is a strong likelihood that leakage is happening.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system needs to be under 4 CFM per 100 square feet when the air handler is installed, or 3 CFM per 100 square feet when it isn’t. For new construction, a duct leakage test must be passed before any home is eligible to receive an occupancy certificate.

If your home in North Caldwell, NJ cannot achieve a passing duct leakage score, you are likely wasting money on heating and cooling — and increasing wear on your HVAC system over time. Meeting the 3–4 CFM requirement matters not only for code compliance, but also for protecting your home’s comfort and reducing energy waste.

Your technician will also share expert solutions for tackling leakage problems so you can pass the test, cut down utility expenses, and improve overall comfort and efficiency.

Local Energy Audits — affordable duct leakage test in North Caldwell, NJ

Local Energy Audits is proud to serve customers across North Caldwell, NJ and the nearby communities. We specialize in pinpointing duct leakage and energy inefficiencies using blower door tests and duct leakage tests. Whether you’re constructing a new house or upgrading your current one, we’re here for you.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.