Duct Leakage Test in Passaic, NJ

How a Duct Leakage Test Is Conducted

To initiate a duct leakage test in Passaic, NJ, your technician seals all supply and return registers, leaving only the main return or air handler open. A calibrated duct blaster is then secured to the opening. Its function is to depressurize the duct system, creating conditions that highlight any escaping air.

The duct blaster, aided by a precision pressure sensor, accurately measures airflow and reveals duct leaks without interrupting activities in your home. A duct leakage test — widely known as a duct blaster test — pinpoints air leakage in your ducts so you can choose the best sealing methods.

duct leakage test is fast, clean, and comfortable for residents throughout the process. Most tests in Passaic, NJ are completed within 30 to 60 minutes, and the improvements can benefit your home’s comfort and efficiency for years.

How to Measure Duct Leakage

Duct leakage is expressed in cubic feet per minute (CFM) per 100 square feet of the home’s conditioned area. Your technician uses a nanometer to evaluate small pressure shifts that signal air escaping through the ducts. Understanding this number helps you detect inefficiencies, assess needed upgrades, and ensure your home complies with local energy code requirements in Passaic, NJ.

Cost of Excessive Duct Leakage

If you are experiencing high utility bills, uneven temperatures, or frequent HVAC repairs, duct leakage may be the cause. According to ENERGY STAR, the typical home loses between 20% and 30% of its conditioned air due to duct leaks. Hot or cold outside air leaking in makes your HVAC system work more than it should, driving up energy costs and diminishing comfort.

Overworked equipment also brings more system failures and higher repair expenses. Proper duct sealing helps support your HVAC system’s long-term operation, increasing its lifespan and lowering frequent maintenance needs.

Duct leaks can also draw in dust, mold spores, unwanted moisture, and other harmful contaminants. This can trigger more severe allergies, diminish indoor air quality, and create expensive structural problems behind walls or ceilings over time.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC instructs that new homes incorporate fully sealed duct systems using high-efficiency materials, including mastic, foil tape, and insulation. But what if the leaks you’re dealing with are deep inside the walls or ceilings?

Aerosol sealing technology (AeroSeal) helps target hard-to-reach openings deep within ducts. To perform the process, technicians seal all vents but leave one access point open. The HVAC system is isolated, and a machine is connected to the duct system. It pressurizes the ducts and distributes an ultra-fine aerosol sealant to fill small gaps and holes that manual sealing methods can’t access.

This method is effective for addressing small to medium leaks. However, larger holes still need manual sealing with mastic and tape. Technicians perform pre- and post-aerosol sealing duct leakage tests to measure the improvement and confirm treatment effectiveness.

Common Areas of Duct Leakage

The most frequent source of duct air leakage is the joints. Ductwork uses many metal pieces pressed together with tight fittings and metal bands, but these joining points are rarely airtight.

As your HVAC system adjusts temperatures throughout the year, the ducts go through expansion and contraction. Over time, this movement leads the joints to loosen, resulting in gaps and leaks — making a duct leakage test important for new and older homes in Passaic, NJ.

Many energy auditors check for leaks by feeling along the ductwork and using a small tool to gauge the size of gaps between joints. If your duct system isn’t sealed with mastic and approved tape, there’s a good chance that leaks are occurring.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system has to be under 4 CFM per 100 square feet when the air handler is in place, or 3 CFM per 100 square feet without it installed. For new construction, homes are required to pass a duct leakage test before an occupancy certificate can be issued.

If your home in Passaic, NJ does not pass a duct leakage test, you are likely paying more than necessary for heating and cooling — and placing long-term strain on your HVAC equipment. Meeting the 3–4 CFM requirement is fundamental not only for code adherence but for boosting your home’s long-term efficiency and comfort.

Your technician will also offer professional recommendations to tackle leakage issues so you can secure a passing score, reduce utility costs, and strengthen home performance.

Local Energy Audits — affordable duct leakage test in Passaic, NJ

Local Energy Audits proudly provides service to homeowners and builders throughout Passaic, NJ and the surrounding region. We specialize in locating duct leakage and energy inefficiencies with our blower door and duct leakage tests. Whether it’s a new build or an existing home, we’re here to help.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.