Duct Leakage Test in Phoenixville, PA

How a Duct Leakage Test Is Conducted

To start conducting a duct leakage test in Phoenixville, PA, the technician seals all supply and return registers other than the main return or the air handler. A specially calibrated duct blaster fan is then connected to the opening. This fan depressurizes the ducts to help locate where air is escaping.

The duct blaster works in sync with a precision pressure sensor to assess airflow and find duct leaks without disturbing your living space. A duct leakage test — also referred to as a duct blaster test — highlights where air is leaking from your ducts to help you choose the proper sealing method.

duct leakage test is swift, clean, and carried out with no disturbance to residents. Most tests in Phoenixville, PA take just 30 to 60 minutes, and the resulting improvements can enhance your home’s comfort and efficiency long-term.

How to Measure Duct Leakage

Duct leakage is determined in cubic feet per minute (CFM) for every 100 square feet of conditioned interior space. Your technician uses a nanometer to capture subtle pressure changes, allowing accurate measurement of duct air leakage. Understanding this number helps you uncover weak points, analyze opportunities for upgrades, and check whether your home follows local energy code requirements in Phoenixville, PA.

Cost of Excessive Duct Leakage

If your home suffers from costly utility bills, uneven comfort levels, or persistent HVAC repairs, duct leakage may be contributing. According to ENERGY STAR, typical duct systems lose 20% to 30% of conditioned air through leaks. Hot or cold outside air creeping into your system forces the HVAC to work inefficiently, increasing energy spending and reducing comfort.

Overworked equipment also creates more wear, leading to breakdowns and costly fixes. Proper duct sealing helps protect the long-term performance of your HVAC system, increasing its lifespan and lowering future maintenance requirements.

Duct leaks can also introduce dust, mold spores, excess humidity, and other contaminants into the duct system. This can worsen allergy conditions, affect indoor air quality, and result in costly damage forming behind walls or ceilings over time.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC enforces that new homes incorporate fully sealed ducts made with modern, energy-efficient materials including mastic, foil tape, and insulation. But what if the leaks you’re dealing with are deep inside the walls or ceilings?

Aerosol sealing technology (AeroSeal) is one way to reach hidden openings inside ductwork. To perform the technique, all vents are sealed except a single access opening. The HVAC system is isolated, and a machine is hooked into the duct system. It pressurizes the ducts and emits a fine aerosolized sealant designed to fill small leaks unreachable with standard sealing.

This method provides strong results for small and medium leaks. However, significant openings may still require mastic and tape by hand. Technicians perform pre- and post-aerosol sealing duct leakage tests to measure the improvement and confirm treatment effectiveness.

Common Areas of Duct Leakage

The most likely place for ducts to leak air is through their joints. Ductwork involves multiple metal pieces pressed together with secure fittings and metal bands, yet these connections are rarely perfectly airtight.

As your HVAC system runs through seasonal heating and cooling, the ducts experience ongoing expansion and contraction. Over time, this movement causes the joints to loosen, opening gaps and leaks — making a duct leakage test beneficial for both new and older homes in Phoenixville, PA.

Many energy auditors identify duct leakage by moving their hands along the ducts and using a small tool to check the width of joint openings. If your duct system hasn’t been sealed with mastic and approved tape, there is a strong likelihood that leakage is happening.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system has to measure below 4 CFM per 100 square feet with the air handler installed, or 3 CFM per 100 square feet without the air handler. For new construction, the home must pass a duct leakage test before qualifying for an occupancy certificate.

If your home in Phoenixville, PA cannot achieve a passing duct leakage score, you are likely wasting money on heating and cooling — and increasing wear on your HVAC system over time. Meeting the 3–4 CFM requirement is essential not only for code compliance but also for protecting your home’s energy efficiency and comfort.

Your technician will also provide expert insights into correcting leakage issues so you can meet passing standards, lower your utility expenses, and improve overall home performance.

Local Energy Audits — affordable duct leakage test in Phoenixville, PA

Local Energy Audits proudly works with clients throughout Phoenixville, PA and nearby locations. We specialize in revealing duct leakage and energy inefficiencies through blower door and duct leakage test. Whether your project is new or existing, we’re here to assist.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.