Duct Leakage Test in Plainsboro, NJ

Make sure your HVAC system is performing efficiently and meeting local standards with thorough duct leakage test in Plainsboro, NJ. Our certified technicians analyze and measure duct leaks to assist homeowners and builders in improving comfort, reducing energy waste, and fulfilling state requirements.

Why Duct Leakage Test is Important In Plainsboro, NJ

In most states and municipalities, the 2015 IECC, International Energy Conservation Code is required for single-family homes, while the 2018 International Energy Conservation Code is required for multi-family homes. The change will produce important implications for home builders and HVAC contractors functioning within the state. A Duct Leakage Test paired with a Blower Door Test is now expected for newly constructed and remodeled homes in accordance with the 2015 code requirements. Did you know that duct leakage is one of the top reasons for air loss in homes in Pennsylvania, New Jersey, and Delaware? Leaked air can raise your energy bills, strain your HVAC system, and spread insulation and dust throughout your home. This makes duct leakage test an essential part of maintaining both new and older homes. Keep reading to discover why duct leakage test is important and how it can support your home.

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How a Duct Leakage Test Is Conducted

To begin the process of a duct leakage test in Plainsboro, NJ, your technician seals off all supply and return registers apart from the main return or air handler. A duct blaster, designed as a calibrated testing fan, is then attached to the duct system. Its purpose is to depressurize the ducts and uncover leak points.

The duct blaster, working hand in hand with a precision pressure sensor, measures airflow and identifies leaks in the ductwork without impacting your home. A duct leakage test — often described as a duct blaster test — identifies leaking areas in your ducts so you can determine the most efficient sealing fix.

duct leakage test is fast, tidy, and causes no disruption for residents. Most tests in Plainsboro, NJ take only 30 to 60 minutes, yet the comfort and efficiency gains can last for years.

How to Measure Duct Leakage

Duct leakage is defined in cubic feet per minute (CFM) per 100 square feet of conditioned space within the structure. Your technician uses a nanometer to read small pressure variations, helping determine the volume of air escaping through the ducts. Understanding this number helps you detect inefficiencies, assess needed upgrades, and ensure your home complies with local energy code requirements in Plainsboro, NJ.

Cost of Excessive Duct Leakage

If your energy bills are unusually high, your rooms feel unevenly heated or cooled, or your HVAC system needs frequent repairs, duct leakage could be the issue. According to ENERGY STAR, an average home’s ductwork loses 20% to 30% of conditioned air through leaks. When your system pulls in hot or cold outdoor air, the HVAC unit has to work harder, driving up energy usage and reducing comfort indoors.

Overworked equipment also heightens the chance of system failures and expensive repairs. Proper duct sealing helps strengthen the long-term function of your HVAC system, improving its lifespan and reducing ongoing maintenance costs.

Duct leaks can also bring dust, mold spores, excess moisture, and other impurities into the duct system. This can negatively influence allergies, weaken indoor air quality, and lead to expensive long-term damage behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC calls for new homes to include duct systems that are completely sealed using efficient materials such as mastic, foil tape, and insulation. But what about leaks that are hidden far behind walls or ceilings?

Aerosol sealing technology (AeroSeal) can identify and seal leaks that lie deep inside ductwork. To implement this method, every vent is covered except one access point. The HVAC system is isolated, and a machine is connected to the duct system. It pressurizes the ducts and injects a fine aerosolized sealant that targets small holes and gaps unreachable by traditional sealing methods.

This method excels at sealing small to medium leaks. However, bigger holes often must be sealed manually with mastic and tape. Technicians administer a duct leakage test prior to and following aerosol sealing to measure leakage changes and ensure the method was successful.

Common Areas of Duct Leakage

The most common location for air leakage in ducts is the joints. Ductwork includes several metal sections pressed together with tight fittings and metal bands, but those connections are almost never airtight.

As your HVAC system changes between heating and cooling during the year, the ducts naturally expand and shrink. Over time, this movement weakens joint connections, producing gaps and leaks — making duct leakage test essential for both new and older homes in Plainsboro, NJ.

Many energy auditors locate duct leakage by touching the ductwork and using a small tool to measure the width of separation between joints. If your duct system wasn’t sealed using mastic and approved tape, there is a strong chance that air leaks are occurring.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system needs to be under 4 CFM per 100 square feet when the air handler is installed, or 3 CFM per 100 square feet when it isn’t. For new construction, an occupancy certificate cannot be issued unless the home passes a duct leakage test.

If your home in Plainsboro, NJ does not pass a duct leakage test, you are likely paying more than necessary for heating and cooling — and placing long-term strain on your HVAC equipment. Meeting the 3–4 CFM requirement is essential not only for following building code, but for keeping your home comfortable and energy-efficient.

Your technician will also give expert suggestions on correcting leakage issues, allowing you to pass the test, lower utility expenses, and improve your home’s overall efficiency.

Local Energy Audits — affordable duct leakage test in Plainsboro, NJ

Local Energy Audits is proud to work with customers in Plainsboro, NJ and all nearby areas. We specialize in uncovering duct leakage and energy inefficiencies using both blower door tests and duct leakage tests. Whether you’re starting a new build or improving a current home, we’re here to assist.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins with all ducts and registers being sealed using duct mask tape on the supply and return sides.

After the registers are sealed, we hook the duct tester to the HVAC unit or a main return.

The ducts are then set to a depressurized pressure of 25 Pascals. Once there, we use the nanometer to capture the leakage reading.

Schedule Your Duct Leakage Test in Plainsboro, NJ

Ensure your HVAC system functions efficiently, adheres to codes, and stays in top condition through reliable duct leakage test in Plainsboro, NJ. Whether you’re a homeowner boosting comfort or a contractor finalizing an inspection, our certified team delivers fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and deliver practical on-site guidance to help you pass your test, decrease energy waste, and preserve your HVAC system’s long-term condition.

Serving homeowners, builders, and contractors across Plainsboro, NJ with dependable and energy-efficient testing solutions.