Duct Leakage Test in Royersford, PA

Guarantee your HVAC system runs efficiently and adheres to local requirements with quality duct leakage test in Royersford, PA. Our certified technicians identify and measure air leaks in ductwork to help homeowners and builders improve comfort, reduce energy waste, and achieve compliance with state requirements.

Why Duct Leakage Test is Important In Royersford, PA

States and municipalities now follow the 2015 IECC, International Energy Conservation Code for single-family residences, as well as the 2018 International Energy Conservation Code for multi-family structures. The change will generate several impactful implications for home builders and HVAC contractors operating statewide. A Duct Leakage Test along with a Blower Door Test is now required for any newly constructed or remodeled home as outlined in the 2015 regulations. Did you know that improperly sealed ducts account for a major portion of air leakage in homes across Pennsylvania, New Jersey, and Delaware? Leaked air can result in higher utility costs, extra load on your HVAC system, and dust and insulation traveling throughout your home. This makes duct leakage test an important requirement for homes regardless of age. Keep reading to understand why duct leakage test is necessary and how it can help you.

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How a Duct Leakage Test Is Conducted

To kick off a duct leakage test in Royersford, PA, your technician will block all supply and return registers while keeping the main return or air handler accessible. A specially calibrated device known as a duct blaster is then attached to the duct opening. Its purpose is to depressurize the system so that escaping air can be detected.

The duct blaster works in sync with a precision pressure sensor to assess airflow and find duct leaks without disturbing your living space. A duct leakage test — also called a duct blaster test — locates the points where duct air escapes, helping you implement the right sealing solution.

duct leakage test is efficient, mess-free, and completely non-intrusive for residents. Most tests in Royersford, PA are completed in roughly 30 to 60 minutes, and the resulting enhancements can support your home’s comfort and efficiency long-term.

How to Measure Duct Leakage

Duct leakage is calculated in cubic feet per minute (CFM) for every 100 square feet of conditioned space. Your technician uses a nanometer to sense slight pressure changes, showing precisely how much air is escaping through the ductwork. Understanding this number allows you to identify concerns, evaluate upgrade opportunities, and determine whether your home fulfills local energy code requirements in Royersford, PA.

Cost of Excessive Duct Leakage

If you are experiencing high utility bills, uneven temperatures, or frequent HVAC repairs, duct leakage may be the cause. According to ENERGY STAR, the average duct system loses between 20% and 30% of its conditioned air due to leaks. When hot or cold outside air enters your system, your HVAC has to work harder, increasing energy costs and lowering overall comfort.

Overworked equipment also makes breakdowns more common and repairs more expensive. Proper duct sealing helps support the long-term durability of your HVAC system, lengthening its lifespan and minimizing ongoing maintenance demands.

Duct leaks can also let dust, mold spores, moisture, and other pollutants enter the duct system. This can worsen allergy conditions, affect indoor air quality, and result in costly damage forming behind walls or ceilings over time.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC instructs that new homes incorporate fully sealed duct systems using high-efficiency materials, including mastic, foil tape, and insulation. But what about leaks located deep within walls or ceilings?

Aerosol sealing technology (AeroSeal) can access interior duct leaks that are difficult to reach manually. To set up this method, all vents are sealed off except for a single access point. The HVAC system is isolated, and a machine is fitted to the duct system. It pressurizes the ducts and distributes an ultra-fine aerosol sealant to fill small gaps and holes that manual sealing methods can’t access.

This method is highly effective for small to medium leaks. However, large openings may still require manual sealing with mastic and tape. Technicians carry out leakage testing prior to and after aerosol sealing to observe the reduction and ensure treatment success.

Common Areas of Duct Leakage

The most frequent point of air leakage in ductwork is the joints. Multiple metal parts are pressed together using tight fittings and metal bands, although these junctions are seldom airtight.

As your HVAC system operates in varying temperatures across the year, the ducts undergo expansion and contraction. Over time, this movement causes joints to lose their seal, creating gaps and leaks — making a duct leakage test valuable for any home in Royersford, PA, whether new or old.

Many energy auditors identify duct leakage by moving their hands along the ducts and using a small tool to check the width of joint openings. If your duct system lacks sealing with mastic and approved tape, there is a strong chance that leakage is present.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system has to measure below 4 CFM per 100 square feet with the air handler installed, or 3 CFM per 100 square feet without the air handler. For new construction, a passing duct leakage test is mandatory before a home can be granted an occupancy certificate.

If your home in Royersford, PA fails duct leakage test, you are probably spending unnecessarily on heating and cooling — and placing ongoing stress on your HVAC equipment. Meeting the 3–4 CFM requirement is needed not only for passing inspections, but also for improving home comfort and energy efficiency.

Your technician will also give expert suggestions on correcting leakage issues, allowing you to pass the test, lower utility expenses, and improve your home’s overall efficiency.

Local Energy Audits — affordable duct leakage test in Royersford, PA

Local Energy Audits proudly provides service to homeowners and builders throughout Royersford, PA and the surrounding region. We specialize in detecting duct leakage and energy inefficiencies using blower door and duct leakage test. Whether you’re building new or enhancing your current home, we’re here to support you.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins with duct mask tape being placed on all ducts and registers on both the supply and return sides.

After the registers are sealed we attached the duct tester to either the unit itself or a main return.

The ducts are then brought to a depressurized pressure of 25 Pascals. Once depressurized, we use the nanometer for a leakage reading.

Schedule Your Duct Leakage Test in Royersford, PA

Ensure your HVAC system maintains top efficiency, remains compliant, and delivers strong performance with dependable duct leakage test in Royersford, PA. Whether you’re a homeowner optimizing comfort or a contractor completing mandatory inspections, our certified team ensures fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and offer on-site expertise to help you pass your test, reduce unnecessary energy loss, and protect your HVAC system over the long term.

📞 Call 888-213-3975 ✉️ Request a Quote

Serving homeowners, builders, and contractors across Royersford, PA with dependable and energy-efficient testing solutions.