Duct Leakage Test in Rutherford, NJ

How a Duct Leakage Test Is Conducted

To set up a duct leakage test in Rutherford, NJ, the technician begins by sealing all supply and return registers, leaving only the air handler or main return open. A specially calibrated fan known as a duct blaster is then put in place at the opening. It depressurizes the ductwork so escaping air can be accurately identified.

The duct blaster and its precision pressure sensor work together to measure airflow and detect duct leaks without causing any disruption in your home. A duct leakage test — sometimes known as a duct blaster test — shows exactly where your ducts are leaking air so you can apply the right sealing fixes.

duct leakage test is simple, clean, and minimally invasive for residents. Most tests in Rutherford, NJ are done in about 30 to 60 minutes, and the resulting enhancements can support your home’s comfort and efficiency for many years.

How to Measure Duct Leakage

Duct leakage is assessed using cubic feet per minute (CFM) per 100 square feet of conditioned space. Your technician uses a nanometer to identify subtle pressure differences, helping determine how much air is leaking from the ducts. Understanding this number gives you insight into problem areas, helps you plan improvements, and ensures your home meets local energy code requirements in Rutherford, NJ.

Cost of Excessive Duct Leakage

If your energy bills are unusually high, your rooms feel unevenly heated or cooled, or your HVAC system needs frequent repairs, duct leakage could be the issue. According to ENERGY STAR, a large portion of homes lose between 20% and 30% of conditioned air due to leaky ducts. When outside hot or cold air seeps into your system, your HVAC must compensate, leading to higher energy costs and diminished comfort.

Overworked equipment also accelerates wear and tear, resulting in more breakdowns and costly repairs. Proper duct sealing helps support the long-term durability of your HVAC system, lengthening its lifespan and minimizing ongoing maintenance demands.

Duct leaks can also allow dust, mold spores, excess moisture, and other contaminants into the duct system. This can heighten allergy issues, compromise indoor air quality, and slowly cause expensive structural damage behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC requires newly built homes to install fully sealed duct systems using advanced materials like mastic, foil tape, and quality insulation. But what happens when leaks are hidden deep inside walls or ceilings?

Aerosol sealing technology (AeroSeal) enables effective sealing of leaks hidden inside ducts. To begin this method, every vent is sealed except for one access opening. The HVAC unit is isolated, and a machine is installed onto the duct system. It pressurizes the ducts and circulates a fine aerosolized sealant that locates and fills tiny leaks beyond the reach of typical sealing.

This method is very effective for minor to moderate leaks. However, substantial openings may still need traditional sealing with mastic and tape. Technicians complete before-and-after duct leakage tests to measure leakage reduction and ensure the aerosol sealing was effective.

Common Areas of Duct Leakage

The most typical place where ducts leak air is at their joints. Ductwork is built from multiple metal sections pressed tightly with fittings and metal bands, yet these joints are rarely airtight.

As your HVAC system operates in varying temperatures across the year, the ducts undergo expansion and contraction. Over time, this movement causes the joints to loosen, creating gaps and leaks — which is why a duct leakage test is recommended for both new and older homes in Rutherford, NJ.

Many energy auditors detect duct leakage by physically checking the ducts and using a small tool to assess the width of joint gaps. If your duct system is missing mastic and approved tape sealing, there’s a significant chance that air leakage is happening.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system must remain below 4 CFM per 100 square feet with the air handler installed, or 3 CFM per 100 square feet if the air handler is missing. For new construction, a passing duct leakage test is mandatory before a home can be granted an occupancy certificate.

If your home in Rutherford, NJ doesn’t achieve a passing duct leakage score, you’re likely overspending on heating and cooling — and putting extended strain on your HVAC unit. Meeting the 3–4 CFM requirement is needed not only for passing inspections, but also for improving home comfort and energy efficiency.

Your technician will also give professional advice on resolving leakage issues to help you achieve a passing score, cut down utility bills, and boost your home’s performance.

Local Energy Audits — affordable duct leakage test in Rutherford, NJ

Local Energy Audits proudly helps clients across Rutherford, NJ and surrounding communities. We specialize in locating duct leakage and energy inefficiencies with our blower door and duct leakage tests. Whether it’s a new build or an existing home, we’re here to help.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.