Duct Leakage Test in Saddle River, NJ

How a Duct Leakage Test Is Conducted

To get started with a duct leakage test in Saddle River, NJ, the technician will block every supply and return register except the main return or air handler. A calibrated duct blaster is then secured to the opening. Its function is to depressurize the duct system, creating conditions that highlight any escaping air.

The duct blaster and its precision pressure sensor work together to measure airflow and detect duct leaks without causing any disruption in your home. A duct leakage test — sometimes identified as a duct blaster test — shows where your ducts lose air, helping you plan the right sealing approach.

duct leakage test is quick, low-impact, and does not disturb residents. Most tests in Saddle River, NJ take only 30 to 60 minutes, yet the comfort and efficiency gains can last for years.

How to Measure Duct Leakage

Duct leakage is measured using cubic feet per minute (CFM) per 100 square feet of conditioned floor area. Your technician uses a nanometer to capture subtle pressure changes, allowing accurate measurement of duct air leakage. Understanding this number helps you reveal problem areas, consider enhancement strategies, and validate that your home meets local energy code requirements in Saddle River, NJ.

Cost of Excessive Duct Leakage

If you’re encountering increased energy bills, temperature inconsistencies, or constant HVAC repairs, duct leakage could be the source. According to ENERGY STAR, typical duct systems lose 20% to 30% of conditioned air through leaks. If outdoor hot or cold air infiltrates your system, your HVAC struggles to maintain temperatures, raising energy costs and lowering comfort.

Overworked equipment also accelerates wear and tear, resulting in more breakdowns and costly repairs. Proper duct sealing helps protect the long-term performance of your HVAC system, increasing its lifespan and lowering future maintenance requirements.

Duct leaks can also allow dust, mold spores, excess moisture, and other contaminants into the duct system. This can aggravate allergies, lower indoor air quality, and eventually lead to costly structural damage hidden behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC instructs that new homes incorporate fully sealed duct systems using high-efficiency materials, including mastic, foil tape, and insulation. But what if the leaks are buried far inside your walls or ceilings?

Aerosol sealing technology (AeroSeal) provides a way to seal concealed openings inside the duct system. To conduct this method, all vents are blocked except for one access point. The HVAC system is isolated, and a machine is connected to the duct system. It pressurizes the ducts and distributes an ultra-fine aerosol sealant to fill small gaps and holes that manual sealing methods can’t access.

This method provides strong results for small and medium leaks. However, significant openings may still require mastic and tape by hand. Technicians use a duct leakage test before and after aerosol sealing to evaluate how much leakage has been lowered and verify the results.

Common Areas of Duct Leakage

The most common location for air leakage in ducts is the joints. Ductwork includes several metal sections pressed together with tight fittings and metal bands, but those connections are almost never airtight.

As your HVAC system adjusts temperatures throughout the year, the ducts go through expansion and contraction. Over time, this movement weakens joint connections, producing gaps and leaks — making duct leakage test essential for both new and older homes in Saddle River, NJ.

Many energy auditors locate duct leakage by touching the ductwork and using a small tool to measure the width of separation between joints. If your duct system hasn’t been finished with mastic and approved tape, leaks are highly likely.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system is required to measure under 4 CFM per 100 square feet with the air handler installed, or 3 CFM per 100 square feet when it isn’t installed. For new construction, a passing duct leakage test is a required step before final occupancy certification can be awarded.

If your home in Saddle River, NJ falls short in a duct leakage test, you are probably paying extra for heating and cooling — and placing lasting pressure on your HVAC equipment. Meeting the 3–4 CFM requirement is critical not just for code compliance, but also for defending your home’s comfort and energy performance.

Your technician will also provide expert strategies to address leakage concerns, helping you achieve a passing score, bring down utility bills, and boost home efficiency.

Local Energy Audits — affordable duct leakage test in Saddle River, NJ

Local Energy Audits proudly provides service to homeowners and builders throughout Saddle River, NJ and the surrounding region. We specialize in uncovering duct leakage and energy inefficiencies using both blower door tests and duct leakage tests. Whether you’re starting a new build or improving a current home, we’re here to assist.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.